Wednesday, 11 December 2019

TCL L32D2930 LCD TV, SERVICE MODE AND SERVICE ADJUSTMENTS, SOFTWARE UPDATE, LAN TEST, POWER BOARD SCHEMATIC



TCL L32D2930/MT565EP1-LA - LED Smart DTV - Factory mode, software update, Network configuration and more
CPU: Quad Core A7 1GHz
GPU: Dual Core MALI450MP2 400MHz
OS: Linux
Memory/flash: 8Gb DDR3 / 4GB Flash
Power Supply: AC 100V-240V 50/60Hz
TV system: ATV: PAL M / N; NTSC-M;
DTV: ISDB-T, GINGA
AV system: PAL, NTSC
To communicate with TV product for debugging, adjustment and so… it’s required suitable 0.5V Serial Interface: USB to UART Bridge Adapter (FT2232D chipset series)
PCB/SKD Assembly: Test & Alignment
Pre-Conditions and DC/DC Check
Before power-on, check the board according to the relevant block diagram and circuit diagram, and make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram, circuit diagram and voltage specification.
For example, check SoC voltage(3V3,1V8, CORE_1V9,5V, 5VSTB, etc.), DDR voltage (DDR_1V5), audio amplifier voltage(12V),etc...
Measurements should fulfill specification within ±5% tolerances.
SW Image download
Download the latest release SW from below FTP server:
- Link: \\10.118.1.66\goc\ (TOT)\ \MT56E1
- Username:None
- Password: None
- Folder: MT56E1
LR or PR step. ---Only test
In case of starting from blanked flash / eMMC, it’s necessary to use “Blank upgrade” to update the SW.
In case of starting from blanked flash, it’s necessary to write “emmc.upm” file via factory copy in advance.
OAD Stream//please delete it ,this mathine did not need this function to update software
To manage quicker mass reflashing on predefined DVB Channel, some licensed IBL tools ('xxx2lli.exe', 'lli2dsm.exe', dsmmerge.exe …) from Intel byte Inc. might be necessary to create appropriate DVB SSU image. Over some predefine settings such as repeated data block insertion, null packets size, … that are controllable in configuration file, here below are mandatory OUI entries structure to prepare DSM-CC carousel image format:
- export CUST_OAD_OUI 0x001C50
- export CUST_OAD_HW_MODEL 0x5395
- export CUST_OAD_HW_VERSION 0x0000
- export CUST_OAD_SW_MODEL 0x0001
- export CUST_OAD_SW_VERSION 0x00‚‚
OAD reflashing is managed within 4 steps operation: multiplex detection, DVB transfer, flashing and warm-start.
How to upgrade FLASH SW and EEPROM Clone using OAD
UART & IR Parser
To use both UART and/or IR parser, TV has to be set in Factory mode with itsUSB port well connected to suitable UART device or an IR emitter device correctly facing up TV (see below “Product Assembly - section 2.0” how to activate “Factory key”).
The UART parser engine is enabled by sending following command “0xE2” from host to TV within following presets 115200/8/n/1.
Once initialized, “PS” caption is toggle displayed on bottom left screen (“S” like Serial).
To communicate with TV depending on SIACP revision layout implementation, you need to fulfill UART/IR commands protocol and format described on enclosed SIACP requirements document.
Project ID Modification
There are different IDs stored into thee MMC depending on different Panels settings and Models features, but there is only one key branching Project ID that includes all. So, it’s not recommended to modify Pane ID with Hyper terminal as other ID features may not change.
To modify Project ID, you need to go through “Factory menu > Other > Project ID”, then spin left or right with RCU “◄/►” key” keys to suitable ID (Project name is dynamically refreshed).It is necessary to press “OK” key for saving the setting.
How to change the Project ID with RCU

Once the boards (chassis, KB, IR, PSU…) and the panel are well interconnected, plug all external generator devices to relevant below inputs/outputs using respective test patterns format to check picture and sound quality.
Audio tones can be defined by the factory (ie: 1KHz & 3KHz, sweep, …).

Picture video formats can be changed by the factory according to their own standard.
As SoC as built-in A/D self-calibration mechanism, there’s not any ADC to perform.
DDC & EDID & T-Link Test
The E-EDID data structures are according to VESA Enhanced EDID 1.3 (and EIA/CEA-861B for HDMI). CEA Timing Extension structure has been extended to support all 3D capable timings.
All HDMI structures have their own BIN profile which are part of main SW and uploaded at power-on into soc chipset: For EDID check, it’s needed to check whether the correct EDID is downloaded by checking corresponding EDID NVM Checksum or read them out to check bit by bit if it is in line with the released EDID bin file.
HDCP Test
For HDCP compliancy, it’s needed to check whether the HDCP key has been well set by connecting suitable generator.
LAN and WLAN Test(MAC address and Device/User ID codes)
Here are some representative codes examples:
Device ID: 6fa0806936a0ada733262a3f8e8595d5586ce5cb
User ID: 111382090
MAC address: 00:1C:50:E2:B1:EC
MAC Address Upgrade (IPv6)
MAC can be set using UART commands described on enclosed SIACP requirements (rev. v3.9).
- Writing MAC command <0xB3>, Data length <6>, Data type <HEXA> (see below command example from above MAC code)
<AA 0B B3 00 1C 50 E2 B1 EC 36 78>
How to upgrade MAC Address using USB
Device ID (DID)
Purpose is to allow Other Newtork Download (OND) and further specific Services via dedicated abroad portal (UK tbc).4 At final, when TV may ask for portal connection, there’ll be Device ID matching control sent by host (TV client) to ensure total integrity.
For such, specific DID (40 bytes) needs to be paired and overwritten into memory for internal client encryption.
All DID and MAC codes have to  download from portal local service via suitable factory workstation LAN system.
Then during production lot, it’s necessary to send/write all those codes to each TV.
DID codes can only be set using UART commands described above on enclosed SIACP requirements (rev. v3.9).
- Writing Device ID command <0xB2>, Data length <32>, Data type <ASCII> (see below command example from above DID code)
<AA 25 B242 45 34 46 32 35 35 42 42 44 31 30 36 42 43 38 46 38 30 36 41 45 34 35 36 33 35 30 44 39 31 464893>
LAN Test
A rough LAN test can be done by connecting DHCP server to TV’s RJ45 and check that IP, subnet mask, DNS, … addresses are visible on “User menu > Network > Internet connection(On) > IP settings”.
More in-depth test can be performed faster using suitable UART/IR commands following SIACP requirements. SW will internally manage Network ID (NID) flag controlling all MAC/DID/UID integrity to facilitate PA screening further.
Factory Menu
Follow the below steps to pop-up the Factory menu in case of “FactoryKey” is disabled:
- Press RCU “MENU” key to display main menu
- Select “Picture” and findpicture submenu
- Scroll down to“Contrast” item
- Press the subsequence RCU keys “9” “7” “3” and “5”
In case of “FactoryKey” is enabled, just press RCU “Return” key to pop-up again the Factory menu.
The status of “FactoryKey” can be changed in “FactoryMenu -> Hotkey”
Press RCU “OK/►”keyto enter the submenu.
Press RCU “Menu”key to go back to the root menu.
Press RCU “◄/►” key to change the values.
Press RCU “OK”key run the function.
Press RCU “Exit”key to exit the Factory menu.
Factory Captions Description
While “FactoryKey” is enabled, there’re some toggled display information (~2s) relative to SW, ProjectID, CI+, NetworkID to facilitate 100% quick screening without accessing to whatever else menu:
Main SW Ver
FRC Ver(MEMC version)
Project ID(ID)
ERG(PVR)
CI Key Activation flag (CI+ key)
NID(Internet in for factory)
P (Production/Factory mode flag) / S (Factory UART Parser mode flag) / W (Warm-Up mode flag)
Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In.
Additional Aging for White Balance alignment is no more necessary due to consistent Picture Performance with Cloning usage.
This function is accessible by selecting “Factory menu > WARM UP”, pressing RCU “OK/►” key and then leaving Factory menu by pressing “Exit” key. To release/disable Burn-in mode, it’s just required to press “Menu” button from local keyboard. Other faster methods via UART/IR commands are available on enclosed SIACP requirements (rev. v5.4)
White Balance Touch-Up (Golden sample)
As some color coordinates discrepancies can be noticed from panel batches to others, it may necessary to perform slight touch-up.
For Color temperature adjustment, switch TV on leading HDMIinput where should be connected suitable generator providing following format 1280x720p@60Hz test pattern. A 32 steps grey scale is recommended to assess relevant colorimetry tracking and low/high light saturation points.
Ensure that TV’s picture enhance is off.
Ensure that TV is in Factory mode to access to ”White Balance” adjustment submenu, then scroll down to toggle off “Pic. Enhance” flag.
WB Normal is the first mode which is adjusted in HDMI source, the next are HDMI warm and cool mode.
Warm and Cool Tone are relatives to Normal mode.WB adjust need to fix default G Gain .Offset registers needn’t to be adjusted.
“Gain” registers set need to be adjusted at 70IRE
Test and Alignment Specification for MT56EP1 Series (v0 01) 160825.docx
Targets and Tolerances for all inputs. (According to company uniform LED color temperature standard of panel)
The measured and adjustable parameters should be mainly “x”, “y” coordinates.
The White Balance alignment should be performed using a well calibrated and contact less analyser (ex: Minolta CA210 or CA310). The analyzer may not touch the screen surface, and measurement must be performed in a dark environment keeping the probe(s) at 90+/-2° from the panel center.
The results should fulfill specification for each TV set.
Important: If measurements are performed on whatever else LED panel with Minolta CA210, it’s required to calibrate additional channel (ex: CH01) using relative following offsets (CH00 remains for CCFL panel):+0.002for “x” and +0.012 for“y”.Cloning
Once a TV is well aligned and prepared (channels maps, volume, picture presets, …) , user can prepare golden clone image that can be copied on demand to all further TV production lot of same TV. To access cloning function, you can select “Factory menu > USB Clone &&Update > All Clone/CH Clone/User data Clone” , Scroll down to “TV to USB” or “USB to TV” and press RCU “OK/►” key to process.
4 BIN images can created, overwritten or read on USB stick (pen drive) depending on chosen template like following: “database\applications\database\***.db” . These files
need to be used strictly with NT667SoC platform as depending on SW structure.
Other faster access methods via UART/IR commandsare available on enclosed SIACP requirements (rev. v3.9).
SHOP-END Test
At final process stage, it’s necessary to perform“Reset shop” before any packing to leave Factory mode and restore User default presets.
This function is accessible by selecting “Factory menu > Reset Shop”, then pressing RCU “OK/►” key. Other faster methods via UART/IR commands are available on enclosed SIACP requirements (rev. v5.4).
Note:A password might be required in case of Parental Control function is locked, use default “1234” password or “0423” super password to clean-up existing ones if forgotten.
How to upgrade SW FLASH using Blank upgrade
Connect UART interface to suitable manufacturing TV input connector
Copy all SW BIN image into USB stick (pen drive) root path
Insert USB key to TV, connect ADC0 to GND, and then Power on TV by AC, The Secure CRT on PC will be displayed“ddr initial finish”, it means TV begin updating SW
After finish update SW, TV will reboot automatically and please remove USB key.
Remember to perform “Factory menu > Reset ALL“and then press RCU “OK/►” key.
How to upgrade FLASH SW using USB
Upgrade with Loader
 Switch TV to standby (LED should light on)
 “V8-NT67F01-LF1Vxxx.bin” named “update.img”
Copy the SW BIN image “update.img” into USB stick (pen drive) root path
Plug USB stick to the TV
Press “Power” button from local keyboard during a few seconds to start upgrading process
Release “Power” button once LED is blinking or USB stick starts blinking, TV is uploading SW BIN image
When reflashing is successful, TV should restart automatically after ~3min
Remember to perform “Factory menuÆReset ALL“ or “Factory menuÆReset Shop“ and then press RCU “OK/►” key
Switch off TV by removing AC cord
Reconnect AC cord to restart TV
Note:If “Reset Shop” was performed, a “Welcome Setup” menu should be displayed, otherwise new SW version should be displayed into relevant Factory mode caption info or on bottom of “Factory menu“
Upgrade with novatek324.bin
In the previous of upgrade SW using USB, make sure the MEMC flash has the other version of the program
Download the SW Package “V8-NT66701-LM1Rxxx.bin” from FTP, and rename the file “V8-NT66701-LM1Rxxx.bin” to “NT_FRC.bin”
Copy the SW Bin image “NT_FRC.bin” into USB stick (pen drive) root path
Plug USB stick to the TV
Power on TV and Go to “Factory menu > USB Clone && Update > FRC Upgrade > yes > “ then press RCU “OK” key
ALL the upgrade process may be 30~40 seconds
When reflashing is successful, TV should restart automatically.
Go to “Factory menu > Other > FRC Version“ ,you can find FRC version.How to update main software & FRC324(MEMC) by local keyboard
Copy the MAIN SW BIN image “V8-NT67F01-LF1Vxxx.bin” into USB stick (pen drive) root path
Copy the MEMC SW Package “V8-NT66701-LM1Rxxx.bin” into USB stick (pen drive) root path
 “V8-NT67F01-LF1Vxxx.bin” named “update.img”
 “V8-NT66701-LM1Rxxx.bin” named “324.bin”
Plug USB stick to the TV
Switch OFF TV.
Press “power on” key for 4s, TV will update SW automatically.
When flashing is successful, TV should restart automatically after ~3min
Remember to perform “Factory menuÆReset ALL“ or “Factory menu > Reset Shop“ and then press RCU “OK/►” key
Switch off TV by removing AC cord
 Reconnect AC cord to restart TV
Note:“V8-NT66701-LM1Rxxx.bin” only applies to the TV which has the function of MEMC used Novateck IC N72324
How to upgrade FLASH SW by OAD
Power-on TV
Set TV to Factory mode (enable Factory key) and/or Burn-in mode if necessary
Connect RF antenna or whatever air antenna with suitable amplifier from any digital broadcasting system (ex: DTA-115 Multi-Standard VHF/UHF Modulator - http://www.dektec.com/products/PCI/DTA-115/)
Play DVB MPEG SSU TS, that includes suitable PKG SW image, with right presets (850MHz/8MHz/…) detailed  above.
Send OAD manufacturing IR code [08d/60d] (refer to SIACP document rev. v5.9 for further information) or go to “Factory menu > Other > OAD update“ and then press RCU “OK/►” key
OAD will start automatically and several pop-up messages such as scanning/searching, downloading and flashing will be skipped (acknowledged by default)
Once upgrading completed, TV may restart automatically after warm start and implicit Reset All (in case of NVM mapping/signature change) in previous Factory and/or Burn-in mode.
How to change Project ID with RCU
Process subsequence IR codes to change project ID: 062598+MENU+xxx (xxx:ProjectID, ex: 003)
If it work, the TV will be restart automatically.
3D Format Availability vs. Source Matrix
Note: -TV product doesn’t support any 3D format for all kinds of pictures (JPEG, …)
-The 3D format is automatically managed according to 3D signal source in HDMI source.
-For all available 3D format, it’s required to wear passive or active accessory glasses.
How to upgrade CI Key using USB
Create a new folder named “CIKEY” on USB stick (pen driver) root path.
Copy corresponding “*.key “files into CIKEY folder.
Under CIKEY folder, create a new folder named “backup” (once the CI key is overwritten, the matching key file will be moved to this folder)
Plug USB stick to the TV
Go to “Factory menu > Other > CIKey upgrade > Update CI+ Credential > Update From USB“ and then press RCU “OK/►” key
The “Valid” flag should now be enabled (turns to “Yes”), “Custom Code” should displayed “TCL” and “Serial Num.” field should updated with Key number. Remove USB stick
Note: If unfortunately the process failed, you may need to download new CI key and repeat operation again.
How to upgrade MAC Address using USB
Go to “Factory menu > Other > IPTV > Update MAC Address > Update From USB“ , but there is no this function which is only displaying.
The “Written status” flag should now be enabled (turns to “Yes”) and “MAC address” should display corresponding address.
Note: There is no this function which is only displaying.
How to upgrade Netflex ESN using USB”//already finished
Under USB root path, create a new folder named as “esn”, then copy corresponding ESN KEY bin files into this folder;
Under “esn” path, the key be named as “nflxk_0000000000”,like this ,
Plug USB stick to the TV;
Go to “Factory menu > USB Clone & Update > ESN Key Upgrade“ and then press RCU “OK” key
Remove USB stick.

SMPS [Power board] Schematic
Network Connection Setup
You can set up your TV so that it can access the Internet through your local area network (LAN) using a
wired or wireless connection.
 Wired Network Connection
You can connect your TV to your LAN using cable in three ways:
1) Plug your TV to your LAN by connecting the LAN port on your TV to an external modem using a Cat5 cable
2) Plug your TV to your LAN by connecting the LAN port on your TV to an IP Sharer which is connected to an external modem. Use Cat5 cable for the connection
3) Depending on how your network is configured, you may be able to plug your TV to your LAN by connecting the LAN port on your TV directly to a network wall outlet using a Cat5 cable (Note that the wall outlet is attached to a modem or router elsewhere in your house)
 Select “User menu > Network > Internet connection(On) > Interface”, then select “Ethernet” to connect to a wired network.
Wireless Network Connection
To connect your TV to your wireless network, you need a wireless router or modem and a Wireless LAN Adapter.
Connect your “Wireless USB Adapter” (USB dongle) delivered with your TV to your TV’s USB .
Select “User menu > Network > Internet connection(On) > Interface”, then select “Wireless” to connect to a wireless network
Select “Wireless settings “and press “OK/►” to enter.
You can setup the wireless network connection three ways:
1) “Scan” mode
Select “Wireless settings > Scan”, then press “OK/►”, the TV will scan all available access points and then display them
Select an available access point, then press “OK/►” to connect the TV to it
Note:
- If you select a protected access point, you will have to enter the corresponding password. Press “OK” on the remote control to display virtual keyboard to enable you to enter the password
2) “Manual” mode
Select “Wireless settings > Manual”, then press “OK/►”, you will be prompted to enter the correct SSID of an available wireless router to setup the connection
3) “Auto” mode
If your AP supports WPS (Wi-Fi Protected Setup), you can connect to the network via PIN (Personal Identification Number) or PBC (Push Button Configuration). WPS will automatically configure the SSID and WPA key in either mode.
Select “Wireless settings > Auto”, then press “OK/►” to enter.
Network Setup
Press “Menu”on the remote control and select “User menu > Network > Internet connection”. Then press “OK/►” key to select “On”. Wait until the connection is automatically established
Select “User menu > Network > Connection test”, then press “OK/►” to check the Internet connectivity. If failed, follow below steps to ensure connectivity Select “User menu > Network > IP settings”, then press “OK/►” to enter into “IP settings” submenu
Set “Address type” to “Auto” by pressing “OK/►” key, it will acquire and enter the new detected IP address automatically
You can also follow below steps to enter your IP address manually
• Set “Address type” to “Manual” by pressing “OK/►” key, then press “▼” key to go to the first entry field
• Enter the “IP address”, “Subnet mask”, “Default gateway”, “Primary DNS” and “Secondary DNS” values.
Use remote control digital keys to enter numbers and “◄/►” key to move from one to other field location
After setting all required inputs, select “User menu > Network > Connection test” to check the Internet connectivity again
Select “User menu > Network > Information”, then press “OK/►” key to display current connection details, such as Interface, Address type, IP address, etc..
Update through the menu
Select “User menu > System > Software update > By network”, then TV starts to search new software automatically .If new software is detected, the page will show the button and hint that can guide you.
Note: You can select “Later” if you don’t want to download software now.
Select “Download”, software will be download automatically. The download progress will be shown in the lower right corner:
Follow the instructions on TV if download or update failed. And you can check your network and try again.
Please wait for a moment, when the progress appears from 0% to 100%, TV will show a dialog to ask you if you want to update.
You can select “Later” if you don’t want to update now. While you select “Never”, the dialog will not be shown until another new software is detected.
Select “Update”, TV will update automatically. First the following dialog will be shown. Then TV will restart automatically to finish updating:
Do NOT power off TV until it restart successfully.
You can select “User menu > Settings > Software update”, the “Current version” shows the new Software version.
Update through auto detection
When your TV has powered on and connected on the internet, a dialog will appear on TV if TV detects new software:
You can select “Later” if you don’t want to download software and if you select the “Never”, the dialog will not be shown until another new software is detected.
Select “Download” and TV will download automatically;
All the following operation is same as “Update through the menu