Friday 6 March 2020

REPAIR / SERVICING TV SONY KDL-32S5600

Technical description and composition of the SONY KDL-32S5600 TV, panel type and applicable modules. The composition of the modules.
SONY
Model: KDL-32S5600
Chassis / Version: EX-2N Peppermint_AVC
Panel: LTY320HA03 A02
T-CON: FS_HBC2L V3.0
Inverter (backlight): LJ63-06393A // SSI320_8C01 Rev: 0.2
PWM Inverter: OZ9972ASN
MOSFET Inverter: MDD1752
Power Supply (PSU): PSC10265H M G2BS
PWM Power: SSC9503, STR-A6079M, PS2561
MainBoard: 1-878-999-11 - A-1641-831-A
IC MainBoard: PNX85433EH / M2 / 2008C, NAND512W3A2CN6F, EDE5116AJBG, M25P10, M24C64TDA9995HL, M24C64, TDA10048HN, 74LVC245APW
Tuner: ENG37E10KF
Control: Remote: RM-ED017, IR: 1-878-995-11 (173059811)
Technical Specifications KDL-32S5600
SONY KDL-32S5600
General recommendations for repairing TV LCD
It is advisable to start the repair and diagnostics of the SONY KDL-32S5600 TV with a careful external examination of the internal and external elements, including case parts, a display, buttons, and cables. Visible damage to elements can sometimes suggest further directions for finding a defect before starting the necessary measurements. Swollen electrolytic or cermet capacitors, charred resistors, ring cracks in the soldered terminals of the elements - all this can significantly help the master to determine the causes and consequences of the malfunction of the TV.
In the absence of any signs of operability, when the SONY KDL-32S5600 does not turn on and does not signal anything with the control lights on the panel, the power supply module PSC10265H M G2BS is most likely faulty. When diagnosing and repairing the power supply, first of all, it is necessary to check the fuse and, if it is broken, it is necessary to identify the cause. Often in such cases, an avalanche (thermal) breakdown is detected in the power semiconductor elements of the module - rectifier diodes or power switch.
The reasons for the breakdown of the power switch of the flyback converter of the power module can be different, for example, a malfunction of semiconductor elements or electrolytic capacitors in the stabilization circuits of the primary circuit, as well as a failure in the operation of the PWM controller chip or breakage of the resistors in its bundle.
When using an active Power Factor Correction (CMC) circuit in the power module, the search for faulty elements is somewhat more complicated.
If when you turn on the SONY KDL-32S5600 there is no image, or it appears for a second and disappears completely, but there is sound, most likely either the backlight or their power converter (inverter) are faulty. It is necessary to check the electrolytic capacitors of the filter of the secondary rectifiers in the general power supply unit.
Often, attempts to repair the inverter LJ63-06393A are hampered by the fact that the diagnosis of the malfunction is complicated by the operation of its protection, which is designed to turn off the inverter in emergency conditions - when the lamps are depressurized, breaks or short circuits in high-voltage connections and other emergency situations. Lock protection to localize the defect is popular among repairmen.
In these cases, special care must be taken in view of the risk of failure of the power elements. After completing all repair work, it is imperative to restore the protection circuits for full and safe further operation of the TV by the user.
Attention to users! Self-repair of a SONY KDL-32S5600 TV without the appropriate qualifications and experience can lead to its complete non-repairability!


Service manual / schematic diagram -------------------> Sony KDL-32/37/40S5600 chassis EX2N-Peppermint


 The appearance of MainBoard 1-878-999-11 is shown in the figure below:
1-878-999-11
1-878-999-11 can be used in TVs:
SONY KDL-32S5600 (Panel LTY320HA03 A02), SONY KDL-37P5600 (Panel T370HW02 V.B.), SONY KDL-40S5600 (Panel LTY400HA12 A02).
The appearance of the power supply
Main features of the device SONY KDL-32S5600:
Installed matrix (LCD panel) LTY320HA03 A02.
The matrix control uses the Timing Controller (T-CON) FS_HBC2L.
To power the backlight, an LJ63-06393A inverter is used, controlled by the OZ9972ASN PWM controller. As power elements of the inverter, keys of the MDD1752 type are used.
The necessary supply voltages for all nodes of the SONY KDL-32S5600 TV are generated by the PSC10265H power supply module, or its analogs using SSC9503, STR-A6079M, PS2561 microcircuits.
MainBoard - the main board (motherboard) is a module 1-878-999-11, using chips PNX85433EH / M2 / 2008C, NAND512W3A2CN6F, EDE5116AJBG, M25P10, M24C64TDA9995HL, M24C64, TDA10048HN, 74LVC55.
The ENG37E10KF tuner provides TV reception and channel tuning.
Additional technical information about the panel:
Brand: S-LCD
Model: LTY320HA03
Type: a-Si TFT-LCD, Panel
Diagonal size: 31.5 inch
Resolution: 1920x1080, FHD