Tuesday 10 March 2020

REPAIR / SERVICING TV SONY KLV-22BX300

Technical description and composition of the SONY KLV-22BX300 TV, panel type and applicable modules. The composition of the modules.
SONY
Model: KLV-22BX300
Chassis / Version: AZ1A_5-2
Panel: T216XW01 V.3
Inverter (backlight): GD1
Power Supply (PSU): GD1 APS-259 / AU (CH)
PWM Power: 5571 (8)
MainBoard: BAA board
IC MainBoard: MT5388GF MG, TPA3110D2, H5PS5162FFR, K9F1208UOC
Tuner: TEQE8-L01A
Control: RM-G019
Technical Specifications KLV-22BX300
SONY KLV-22BX300
General recommendations for repairing TV LCD
It is reasonable to start repairing the SONY KLV-22BX300 TV with a careful external inspection before proceeding to the diagnosis of the malfunction. It is advisable to carefully internal and external components. Sometimes, only by some signs can we determine the further direction of the localization of the malfunction. Swollen electrolytic or cermet capacitors, charred resistors, ring cracks in the soldered terminals of the elements - all this can significantly help the master to determine the causes and consequences of the malfunction of the TV.
In the case when the KLV-22BX300 does not turn on, does not respond to the remote control and the front panel buttons, does not blink bulbs and does not show any signs of operability, most likely in this case the GD1 APS-259 / AU (CH) power module is faulty. When repairing the power supply, it is advisable to start the diagnostics by checking the mains fuse and, in the event of an open circuit, the reason should be sought in the power semiconductor elements of the pulsed flyback converter of the main PSU. First of all, it is necessary to check the diodes of the bridge of the rectifier of the mains voltage and the power switch of the converter, which can be installed separately on the radiator, or integrated with a PWM controller.
The reasons for the breakdown of the power switch of the flyback converter of the power module can be different, for example, a malfunction of semiconductor elements or electrolytic capacitors in the stabilization circuits of the primary circuit, as well as a failure in the operation of the 5571 PWM controller chip (8) or breakage of the resistors in its bundle.
When using a power factor correction unit (PFC) in the power modules, troubleshooting becomes somewhat more complicated and requires additional experience and knowledge of the device for their operation.
If the SONY KLV-22BX300 does not have an image, but there is sound and the TV is controlled by the remote control, a malfunction in the display backlight nodes is likely. The lamps or the power converter - inverter may be faulty. Often in such cases, when you turn on the TV, an image appears and immediately disappears. First of all, it is necessary to verify the operability of the electrolytic capacitors of the rectifier filter supplying the inverter, and check the LCD lamps by connecting external and obviously serviceable for diagnosis to the connectors.
In most cases, the diagnosis and repair of the GD1 inverter is difficult due to the organization of protection, which turns it off in emergency cases to avoid fires during short circuits or breaks in high-voltage circuits and during depressurization of lamps. Often, repairmen block the protection circuits in order to make the necessary measurements at the control points of the inverter to identify the causes of the defect.
In such cases, special care should be taken during diagnostics, and after completion of all repair work, it is necessary to restore the circuit and the inverter protection for further safe operation of the TV.
The BAA motherboard must be checked if there is no reaction to the remote control and function buttons, the standby indicator blinks or lights up continuously. In such cases, if the power supply circuits of the microcircuits are working, a software update may be necessary.
Before changing the TEQE8-L01A tuner, if it is not possible to tune to television channels, make sure that there are supply voltages, including varicap power (30-33V), which must be measured on the corresponding tuner pins.
We recommend the owners of the KLV-22BX300 TV for repair only to qualified specialists with experience! Self-repair attempts without the appropriate knowledge and skills can lead to serious negative consequences!


Service manual and schematic diagram --------->  Sony KLV-22BX300, KLV-26BX300, KLV-32BX300, KLV-40BX400 Chassis AZ1-A  ; KLV-22BX300, KLV-26BX300, KLV-32BX300, KLV-40BX400..

 The appearance of the MainBoard BAA is shown in the figure below:
BAA
BAA can be used in TVs:
SONY KLV-22BX300 (Panel T216XW01 V.3), SONY KLV-22BX301 (Panel 22 "), SONY KLV-26BX301 (Panel V260B3-L05 Rev.C1), SONY KLV-26NX400 (Panel V260B3-L05 Rev.C1), SONY KLV-32BX300 (Panel LTY320AP04), SONY KLV-32BX301 (Panel LTY320AP05 006), SONY KLV-32NX500 (Panel T315HW04 V.0), SONY KLV-40BX400 (Panel LTZ400HM01 A13), SONY KLV-40BX401 (Panel LTY400HM01 A05 ), SONY KLV-32EX300 (Panel LTY320AP04), SONY KLV-40NX500 (Panel T400HW03 v.0).
The appearance of the power supply
Main features of the device SONY KLV-22BX300:
The matrix (LCD panel) T216XW01 V.3 is installed.
To power the backlight used inverter GD1.
The necessary supply voltages for all nodes of the SONY KLV-22BX300 TV are generated by the GD1 power module, or its analogs using 5571 microcircuits (8).
MainBoard - the main board (motherboard) is a BAA module using MT5388GF MG, TPA3110D2, H5PS5162FFR, K9F1208UOC and other chips.
The TEQE8-L01A tuner provides TV reception and channel tuning.
Additional technical information about the panel:
Brand: AUO
Model: T216XW01 V3
Type: a-Si TFT-LCD, Panel
Diagonal size: 21.6 inch
Resolution: 1366x768, WXGA
Display Mode: VA, Normally Black, Transmissive
Active Area: 477.417x268.416 mm
Surface: Antiglare (Haze 11%), Hard coating (3H)
Brightness: 350 cd / m²
Contrast Ratio: 2500: 1
Display Colors: 16.7M (8-bit), CIE1931 72%
Response Time: 6.5 (Tr + Td)
Frequency: 60Hz
Lamp Type: 4 pcs CCFL Without Driver
Signal Interface: LVDS (1 ch, 8-bit), 30 pins
Voltage: 5.0V