Wednesday 8 April 2020

REPAIR / SERVICING TV AIWA 19LE6010

Technical description and composition of the TV AIWA 19LE6010, type of panel and applicable modules. The composition of the modules.
AIWA LED
Model: 19LE6010
Chassis / Version: V1N09 // V1L11
Panel: V185J1-LE1 Rev. C1 // E185SG01 Rev01
LED driver (backlight): 168P-P19EQB-W1
PWM LED driver: MP3398A
Power Supply (PSU): 168P-P19EQB-W1
PWM Power: PWM SOT23-6 OB2273
MainBoard: 5800-A5M63E-0P10
IC MainBoard: CPU: MSD6306PUN, SPI Flash: EN25F32, SOUND: TPA3110D2
Tuner: NoName
Specifications 19LE6010
AIWA 19LE6010
General repair guidelines for TV LCD LED
Possible manifestations of defects
- The AIWA 19LE6010 TV does not turn on and does not show any signs of operability at all. There is no reaction to the remote control and control buttons from the front panel.
With such manifestations, in some cases, the Adapter power module is faulty.
This TV model is equipped with an external power adapter type Adapter 12V (or 168P-P19EQB-W1), which the owner can purchase independently, and repairing it may not always be advisable, however, sometimes there is some reason to open it and eliminate simple typical defects characteristic for IIP. It is necessary to measure the output voltages in its secondary circuits, and if they are completely absent, it is necessary to check the serviceability of power switches and rectifier diodes for possible breakdown (short circuit).
In the event of a breakdown in the secondary circuits of the converter, it can usually fail in short circuit mode, and in the event of a short circuit in the power elements of the primary circuit, the mains fuse or current sensor at the source of the key most often breaks.
Breakdown of power switches (MosFet) in pulsed sources is sometimes caused by malfunctions of other circuit elements, for example, in circuits supplying a PWM controller, frequency-setting or damper ones, as well as in negative feedback (OOS) stabilization circuits. PWM controllers (PWM), if they do not have visible damage to the chassis and open short circuit between the terminals, are usually checked by replacement.
- There is no image, there is sound, it responds to the remote control, the channels are switched. In some cases, the image appears when you turn on and immediately disappears.
A malfunction is usually most likely in these cases at the backlight nodes of the display matrix. The reason for this may be a break in the LED circuit, or a problem in stabilizing their power supply.
When diagnosing, it is necessary to take into account that it is impossible to check the open in the chain of LED lines without disassembling the panels using a tester or multimeter. To open all PN junctions connected in series, a voltage of the order of several tens of volts is required, and ideally, a current source. By opening the panel, each LED can be checked separately. Typically, Chinese multimeters light up a single 3-volt LED, if you connect probes in the forward direction to it. In dual 6-volt LEDs, the PN junction of its emergency zener diode can serve as an indicator of health. In the event of a LED malfunction, its zener diode will either be cut off or broken into short-circuit.
- The TV does not enter the operating mode, does not respond to the remote control. The indicator on the front panel lights constantly or blinks.
Repair or diagnostics of the 5800-A5M63E-0P10 motherboard should begin by checking the stabilizers and power converters needed to power the chips and matrix. If necessary, update or replace the software (software). In cases of complex repairs of MB (SSB) and in the presence of the necessary skills and equipment, sometimes it may be necessary to replace its CPU chips: MSD6306PUN, SPI Flash: EN25F32, SOUND: TPA3110D2 and other possible faulty components. Malfunctions associated with the application of BGA soldering technologies are usually easily diagnosed by the heating method.
If the TV works normally from external devices, but does not tune into television channels, the NoName tuner may be malfunctioning. In such cases, first of all, you should make sure that there are supply voltages at its corresponding conclusions. It is also necessary to make sure that the tuner and processor can exchange data via the I2C bus. Sometimes the cause of the inoperability of the tuner may be a software failure.
It should be remembered! Attempts to self-repair the AIWA 19LE6010 TV, in the absence of the necessary qualifications and experience, are categorically not recommended and are fraught with negative consequences, up to the complete non-repairability of the device!

FIRMWARE FOR SPI FLASH  ----------->   AIWA 19LE6010 V1N09, Main: 5800-A5M63E-0P10, Panel: V185BJ1-LE1

FIRMWARE FOR SPI FLASH  ----------->   AIWA 19LE6010 V1L10, Tuner: ET-9Z2E-CF106H, Panel: E185SG01


 To reduce the backlight current, the total resistance of the resistors relative to the housing on the ISET pin of the MP3398A should be proportionally increased. ISET (current setting) - pin 8 in the SOIC-20 package or pin 6 in the SOIC-16 package.


Repair MainBoard
The appearance of the MainBoard 5800-A5M63E-0P10 is shown in the figure below:
5800-A5M63E-0P10
5800-A5M63E-0P10 can be used in TVs:
AIWA 19LE6010 (Panel V185J1-LE1 Rev. C1), AIWA 24LE6010 (Panel V236BJ1-LE2 Rev. C1), TELEFUNKEN TF-LED24S13 (Panel V236BJ1-LE2 Rev. C1).
Key Features of AIWA 19LE6010:
Installed matrix (LED panel) V185J1-LE1 Rev. C1 or E185SG01 Rev01.
The LED driver 168P-P19EQB-W1 is used to power the backlight LEDs, it is controlled by the MP3398A PWM controller.
The necessary supply voltages for all nodes of the TV AIWA 19LE6010 are generated by the power supply module 168P-P19EQB-W1, or its analogs using PWM SOT23-6 OB2273 microcircuits.
MainBoard - the main board (motherboard) is a 5800-A5M63E-0P10 module, using CPU chips: MSD6306PUN, SPI Flash: EN25F32, SOUND: TPA3110D2 and others.
The NoName tuner provides television reception and channel tuning.

 Trademark: AIWA, Model: 19LE6010.
Briefly from the TV: LCD, LED backlight, 18.5 ", 1366x768, 720p HD, sound: 6 watts.
The composition uses the MainBoard 5800-A5M63E-0P10 and the LCD panel (matrix) V185J1-LE1 Rev.C1, or E185SG01 Rev01.
Power Supply Unit (PSU) 168P-P19EQB-W1 Power Supply.
AIWA 19LE6010 TV with V185J1-LE1 LCD, 18.5 "(47 cm) diagonal, 16: 9 format. The required brightness of the screen is 280 cd / m² with LED backlighting. Dynamic contrast ratio of 20,000: 1 is achieved by special control of the LEDs. V This model uses side lighting from Edge LEDs.
The V185J1-LE1 Rev.C1 panel and the 5800-A5M63E-0P10 motherboard software provide high-definition image viewing at 1366x768 pixels in the 720p (HD Ready) graphic decomposition standard. The input high-frequency or video signal can be processed in analogue systems PAL, SECAM, NTSC. Graphic processing and digital signal generation occurs in standards 480i, 480p, 576i, 576p, 720p, 1080i, 1080p.
Supported media file formats: MP3, MPEG4, JPEG.
The power of the sound system 6 W (2x3 W) provide two speakers. The audio processing system NICAM STEREO is used.
The external interface (communication with other devices) is supported by standard input and output connectors: antenna input (RF), AV, component, VGA, HDMI, USB x2. An output for connecting headphones is provided. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector is used on the TV case, this interface supports resolutions: 640x480, 800x600, 1024x768, 1360x768.
Overall dimensions: 520x363x108 mm.
TV Weight: 4 kg.
Attention! The V185J1-LE1 Rev.C1 panel of the AIWA 19LE6010 LED TV is an expensive and unreliable element.
Avoid any impact on the glass and pressure on the surface of the screen to avoid damage to the LED panel!
It is also unsafe to get liquid on the screen. Sometimes one drop is enough if it flows down the glass onto the cables so that the TV becomes unrepairable.