Tuesday, 28 April 2020

REPAIR / SERVICING TV MYSTERY MTV-2222LW

Technical description and composition of the MYSTERY MTV-2222LW TV, type of panel and applicable modules. The composition of the modules.
MYSTERY LED
Model: MTV-2222LW
Chassis / Version: MSTV2407-ZC01-01
Panel: M215HG-LE4 REV.C3
T-CON: M215HGE-P02 ROHS REV.C1
LED driver (backlight): integrated into MainBoard
PWM LED driver: AP3039AM, AP3608EM-G1
Power Supply (PSU): integrated into MainBoard
PWM Power: OB2273 (PWM SOT23-6)
MainBoard: MSTV2407-ZC01-01
IC MainBoard: CPU: MST6E181VG-LF-Z1, Spi Flash: 25Q32BSIG
Tuner: F35WT-2A-E
Technical Specifications MTV-2222LW
MYSTERY MTV-2222LW
General repair guidelines for TV LCD LED
Repair of the MYSTERY MTV-2222LW TV should begin with a careful external examination of all its components and modules. Visible damage to elements can sometimes indicate the direction of the search for a defect even before the necessary measurements are taken. Ring cracks in the soldering of the leads of the heating elements, swollen electrolytic capacitors, a charred paint layer on the resistors - all this for the repairman can be a significant clue in the assumptions about the causes and consequences of the malfunction.
If the MYSTERY MTV-2222LW does not turn on, no control lights on the front panel light up or blink, therefore, there is a very high probability of a power module malfunction. In some cases, only the processor power regulator may be faulty. In the absence of swollen filter capacitors of the secondary rectifiers, the diagnostics of the power supply should be started by checking the fuse and, if it is broken, it is first necessary to check all the power semiconductor elements of the primary circuit - diodes and transistors for the possibility of an avalanche or thermal breakdown.
Power switches in pulsed power supplies (SMPS) fail extremely rarely for no reason and, if they are broken, it is necessary to look for a malfunction in the stabilization circuits by checking electrolytic capacitors, semiconductor devices, and resistors in the primary circuit. The cause may be a malfunction of the PWM controller chip, which can only be checked by replacing it with a new or obviously working one.
If there is no image when you turn on the MYSTERY MTV-2222LW, or it appears for a second and disappears, but there is sound, most likely there is a malfunction in the backlight LED circuit of the M215HG-LE4 REV.C3 panel, or in their power converter. It is necessary to check the electrolytic capacitors of the filter of the secondary rectifiers in the general power supply unit.
Often in the absence of backlighting, disassembling the panel is required. It is necessary to check the serviceability of the transitions of the LEDs, as well as the reliability of the contact connections in the lines and connectors.
It is impossible to check the LED line for breaks without disassembling the panel with a multimeter or tester. For these purposes, it is necessary to open all series-connected PN junctions and a voltage of the order of tens of volts will be required, and ideally, a current source.
When trying to repair the motherboard, you should first check the serviceability of linear stabilizers or power converters of microcircuits and, if necessary, update the software (software).
Often, the MB (SSB) card must be replaced in case of complex malfunctions that are difficult to detect. When trying to repair, you should check its elements - Cpu: MST6E181VS-LF-Z1, Spi Flash: 25Q32BSIG and replace failed chips with new ones. Some malfunctions may be due to the use of BGA soldering technologies in modern Main Board technologies. Typically, such defects are detected by local heating of the chip.
If you suspect a malfunction of the F35WT-2A-E tuner, first of all, make sure that there is a supply voltage at the corresponding output of the tuner.
Once again, remind users! Attempts to self-repair a TV MYSTERY MTV-2222LW without the appropriate qualifications and experience can lead to its complete failure to repair!


SCHEMATIC DIAGRAM  / SERVICE MANUAL   ------------------>    MSTV2407-ZC01-01 Schematic diagram

FIRMWARE FOR SPI FLASH  ----------->   MYSTERY MTV-2222LW, Main: MSTV2407-CZMSTV2407-ZC01-01, Panel: M215HG-LE4 REV.C3


 To reduce the backlight current in LED drivers with the AP3039AM controller and the AP3608EM terminal stage (AP3039AM-G1 & AP3608EM-G1), the AP3608EM (AP3608E) microcircuit should proportionally increase the resistor from terminal 14 (ISET) to the housing. The maximum current in each channel (in milliamperes) for the Rset resistor (in kilo-ohms) is determined from the ratio 1.194V / Rset. In channels connected in parallel, the currents add up.
Repair MainBoard
The appearance of the MainBoard MSTV2407-ZC01-01 is shown in the figure below:
MSTV2407-ZC01-01
MSTV2407-ZC01-01 motherboard is combined with a power module. The processor is MST6E182VG, or MST6E181VG, made using BGA technology. Repair of the power module is carried out according to conventional technology, starting with checking its power elements. The following is a functional check of the converters for the processor power: + 1.3V, + 1.8V, 3.3V, based on SY8008B PWM controllers. The power supply of the built-in DDR 2.5V is generated from a 3.3V source using the P-N junction of the 1N4001 diode (3.3V-0.8V = 2.5V). Standby mode is organized from the linear stabilizer series 1117-3V3. The LCD panel is powered by either 5V or 12V, depending on the type of panel used.
MSTV2407-ZC01-01 can be used in TVs:
BBK LEM2249HD Ver2 (Panel LM215DT5D), BBK LEM2284F (Panel M215HG-LE4 Rev.C3), BBK LEM2681F (Panel V260H1-LE10 Rev. C1 ), BBK LEM2682 LEM2682DT (Panel V260B2-LE11 Rev.C1), BBK LEM3284F (Panel HV320WXC-200), Haier LE32T1000 (Panel T320XVN09.0), MYSTERY MTV-2224LW (Panel M215HG-LE4 Rev.C3), MYSTERY MTV-3222LW (Panel T320XVN01.0), MYSTERY MTV-1924LW (Panel V185B1-L17), MYSTERY MTV-3018LW (Panel V290BJ1-PE1), MYSTERY MTV-1911LW (Panel HT185WX7-100), MYSTERY MTV-1922LW (Panel V185B1-L17), MYSTERY MTV-1913LW (Panel HT185WX7-100), MYSTERY MTV-3218LW (Panel HV320WX2-20A), MYSTERY MTV-1918LW (Panel V185B1-L17), MYSTERY MTV-2213LW (Panel M215HGE-L10), MYSTERY MTV-2222LW (Panel M215HG-LE4 REV.C3), MYSTERY MTV-2418LW (Panel HM236WUA-100), MYSTERY MTV-2424LW (Panel HM236WU8-100), MYSTERY MTV-1914LW (Panel V185B1-L15 Rev.c1), MYSTERY MTV-3223LW (Panel LK315T3HB94), MYSTERY MTV-2422LW (Panel HM236WU8–100), MYSTERY MTV-3224LW (Panel T320XVN09.0), MYSTERY MTV-2218LW (Panel CLAA215FA10), MYSTERY MTV-1911WL (Panel V185B1-L15 REV.C1), MYSTERY MTV-3221LW (Panel HV320WX2-268), MYSTERY MTV-2211W (Panel M215HG-LE4 ).
Main features of the MYSTERY MTV-2222LW device:
Installed matrix (LED-panel) M215HG-LE4 REV.C3.
The matrix control uses the Timing Controller (T-CON) M215HGE-P02.
To power the backlight LEDs, a converter is used, combined with the main board MSTV2407-ZC01-01, controlled by the AP3039AM, AP3608EM-G1 PWM controller.
The power module is combined with the MainBoard and is made according to the flyback AC / DC voltage converter circuit using OB2273 microcircuits (PWM SOT23-6).
MainBoard - the main board (motherboard) is an MSTV2407-ZC01-01 module, using Cpu microcircuits: MST6E181VG-LF-Z1, Spi Flash: 25Q32BSIG and others.
The F35WT-2A-E tuner provides television reception and channel tuning.
The MYSTERY MTV-2222LW TV with an M215HG-LE4 LCD display, a diagonal size of 22 "(56 cm) in 16: 9 format. The required brightness of the screen is 250 cd / m² LED backlight LED. Contrast, as the ratio of maximum brightness to minimum, is 1000: 1. The LED-panel of this TV has end-face LED illumination - Edge LED.The TV design and technical features include viewing programs and movies in high quality HD at a resolution of 1920x1080 pixels in graphic resolution according to the standard 1080p (Full HD). frequency or video signal can be processed in analogue systems PAL, SECAM. Graphic processing and digital signal generation occurs in standards 480i, 480p, 576i, 576p, 720p, 1080i, 1080p. Supported media file formats: MP3, WMA, MPEG4, DivX, MKV , JPEG.
The power of the acoustic system of sound 6 W (2x3 W) provide two speakers. The audio processing system NICAM STEREO is used.
The external interface (communication with other devices) is supported by standard input and output connectors: antenna input (RF), AV, audio x2, S-Video, component, SCART, RGB, VGA, HDMI, USB. An output for connecting headphones is provided. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector is used on the TV case, this interface supports resolutions: 640x480, 800x600, 1024x768.
The power consumed by the TV in the operating mode from the network is 36 watts.
Dimensions: With stand 642x444x209 mm, Without stand 570x345x70 mm.
Attention! The M215HG-LE4 REV.C3 panel of the MYSTERY MTV-2222LW LED TV is an expensive and unreliable element.
Avoid any impact on the glass and pressure on the screen surface to avoid damage to the LED panel!
It is also unsafe to get liquid on the screen.