Thursday, 30 April 2020

REPAIR / SERVICING TV MYSTERY MTV-3222LW

Technical description and composition of the MYSTERY MTV-3222LW TV, type of panel and applicable modules. The composition of the modules.
MYSTERY LED
Model: MTV-3222LW
Chassis / Version: V1L07
Panel: T320XVN01.0 // LM315TA-T01
LED backlight: LED315D11-ZC14-01 (D), LED315D11-ZC14-02 (D), LED315D11-ZC14-03 (D)
T-CON: T320XVN01.0 CTRL BD 32T21-C06 T320XVN01.V0
LED driver (backlight): integrated into MainBoard
PWM LED driver: AP3039AM, AP3608E
Power Supply (PSU): integrated into MainBoard
PWM Power: OB2273 (PWM SOT23-6)
MainBoard: MSTV2407-ZC01-01
IC MainBoard: CPU: MST6E182VG-LF-Z1, Flash: 25Q32BVSIG, Sound: TDA1517
Tuner: F35WT-2A-E
Control: IR: TV3262-ZC25-01 (A)
Technical Specifications MTV-3222LW
MYSTERY MTV-3222LW
General repair guidelines for TV LCD LED
Repair and diagnostics of any electronic device, in particular MYSTERY with V1L07 chassis, it is advisable to start with a careful external examination of internal and external elements. In some cases, visible external damage to the elements can suggest the direction of troubleshooting and localization of the defect even before the start of the necessary measurements at the control points of the nodes of electronic circuits. If charred resistors, swollen electrolytic or cermet capacitors, ring cracks in the soldered terminals of transformers or heating elements are detected, it is advisable to establish the causes and consequences of the malfunction that has arisen, as well as to check the connected elements and assemblies.
In cases when the MYSTERY MTV-3222LW TV does not turn on, does not respond to the remote control and buttons, no indicators on the front panel light up or blink, and there are no sounds and no signs of operability when turning on, the power module is most likely faulty or there is no power processor on the motherboard (a typical defect of some MYSTERY TVs). It is advisable to start the troubleshooting of the power supply module by checking the state of the electrolytic capacitors of the rectifier filters and the mains fuse. Defective capacitors should be replaced. If the mains fuse is broken, it is necessary to check first of all the power semiconductor elements - rectifier diodes and transistors, which are often found in such a state of breakdown.
It should be remembered that in the practice of repair, usually the power switches in switching power supplies (SMPS) do not fail due to their poor quality and, in such cases, it is necessary to look for the cause that led to a malfunction and provoked a breakdown of the key. Most often, the culprits of the accident are dried electrolytic capacitors or dangling resistors in the primary circuit, or the PWM controller chip itself may be faulty. It is also necessary to check all the semiconductor elements of the stabilization circuit in the primary and secondary circuits.
If, when you turn on the TV, the image appears and immediately disappears, or is initially absent when you turn on, but the sound is there and other functions work, there is a high probability of a malfunction of the LED driver (power converter for the backlight). In such cases, the lamps, the LED driver and the common power module are subject to verification, in which the electrolytic capacitors of the rectifier filter supplying the LED driver should be checked. If during the troubleshooting, it is necessary to disable the protection of the LED driver, there is a risk of failure of the power elements of the LED driver, and special care is required when working, and after they are finished, it is necessary to restore the protection circuits for further safe operation of the TV by the owner in normal mode.
Repair or diagnostics of the MSTV2407-ZC01-01 motherboard should begin by checking the stabilizers or power converters of its microcircuits. If necessary, you should update the software (software). In cases of complex repairs of MB (SSB) and in the presence of the necessary skills and equipment, sometimes it may be necessary to replace its FLASH chips: WIN25Q32 and other possible faulty components. Malfunctions associated with the application of BGA soldering technologies are usually easily diagnosed by the heating method.
Once again, we remind TV users: you should not make attempts to repair it yourself without the appropriate knowledge, experience and the necessary qualifications! Trust the repair only to professionals with sufficient experience in the field of electronic equipment repair.


SCHEMATIC DIAGRAM  / SERVICE MANUAL   ------------------>    MYSTERY MTV-3222LW Main MSTV2407-ZC01-01

FIRMWARE FOR SPI FLASH  ----------->   MYSTERY MTV-3222LW V1L07, Main MSTV2407-ZC01-01



 If a failure occurs in the SPI FLASH Winbond software, we recommend that you replace the chip with a new one. In addition, faulty Winbond microcircuits can sometimes recover for a while after being heated by a soldering station or even a lighter, which is enough to read its regular contents.

To reduce the backlight current in LED drivers with the AP3039AM controller and the AP3608EM terminal stage (AP3039AM-G1 & AP3608EM-G1), the AP3608EM (AP3608E) microcircuit should proportionally increase the resistor from terminal 14 (ISET) to the housing. The maximum current in each channel (in milliamperes) for the Rset resistor (in kilo-ohms) is determined from the ratio 1.194V / Rset. In channels connected in parallel, the currents add up.
Repair MainBoard
The appearance of the MainBoard MSTV2407-ZC01-01 is shown in the figure below:
MSTV2407-ZC01-01
MSTV2407-ZC01-01 motherboard is combined with a power module. The processor is MST6E182VG, or MST6E181VG, made using BGA technology. Repair of the power module is carried out according to conventional technology, starting with checking its power elements. The following is a functional check of the converters for the processor power: + 1.3V, + 1.8V, 3.3V, based on SY8008B PWM controllers. The power supply of the built-in DDR 2.5V is generated from a 3.3V source using the P-N junction of the 1N4001 diode (3.3V-0.8V = 2.5V). Standby mode is organized from the linear stabilizer series 1117-3V3. The LCD panel is powered by either 5V or 12V, depending on the type of panel used.
MSTV2407-ZC01-01 can be used in TVs:
BBK LEM2249HD Ver2 (Panel LM215DT5D), BBK LEM2284F (Panel M215HG-LE4 Rev.C3), BBK LEM2681F (Panel V260H1-LE10 Rev. C1 ), BBK LEM2682 LEM2682DT (Panel V260B2-LE11 Rev.C1), BBK LEM3284F (Panel HV320WXC-200), Haier LE32T1000 (Panel T320XVN09.0), MYSTERY MTV-2224LW (Panel M215HG-LE4 Rev.C3), MYSTERY MTV-3222LW (Panel T320XVN01.0), MYSTERY MTV-1924LW (Panel V185B1-L17), MYSTERY MTV-3018LW (Panel V290BJ1-PE1), MYSTERY MTV-1911LW (Panel HT185WX7-100), MYSTERY MTV-1922LW (Panel V185B1-L17), MYSTERY MTV-1913LW (Panel HT185WX7-100), MYSTERY MTV-3218LW (Panel HV320WX2-20A), MYSTERY MTV-1918LW (Panel V185B1-L17), MYSTERY MTV-2213LW (Panel M215HGE-L10), MYSTERY MTV-2222LW (Panel M215HG-LE4 REV.C3), MYSTERY MTV-2418LW (Panel HM236WUA-100), MYSTERY MTV-2424LW (Panel HM236WU8-100), MYSTERY MTV-1914LW (Panel V185B1-L15 Rev.c1), MYSTERY MTV-3223LW (Panel LK315T3HB94), MYSTERY MTV-2422LW (Panel HM236WU8–100), MYSTERY MTV-3224LW (Panel T320XVN09.0), MYSTERY MTV-2218LW (Panel CLAA215FA10), MYSTERY MTV-1911WL (Panel V185B1-L15 REV.C1), MYSTERY MTV-3221LW (Panel HV320WX2-268), MYSTERY MTV-2211W (Panel M215HG-LE4 ).
Main features of the MYSTERY MTV-3222LW device:
The matrix (LED panel) T320XVN01.0 or LM315TA-T01 is installed.
The matrix control uses the Timing Controller (T-CON) T320XVN01.0.
To power the backlight LEDs, a converter is used, combined with the main board MSTV2407-ZC01-01, controlled by the AP3039AM, AP3608E PWM controller.
The power module is combined with the MainBoard and is made according to the flyback AC / DC voltage converter circuit using OB2273 microcircuits (PWM SOT23-6).
MainBoard - the main board (motherboard) is an MSTV2407-ZC01-01 module, using CPU chips: MST6E182VG-LF-Z1, Flash: 25Q32BVSIG, Sound: TDA1517 and others.
The F35WT-2A-E tuner provides television reception and channel tuning.
Additional technical information about the panel:
Brand: AUO
Model: T320XVN01.0 CELL
Type: a-Si TFT-LCD, CELL
Diagonal size: 31.5 inch
Resolution: 1366x768, WXGA
Display Mode: AMVA, Normally Black, Transmissive
Active Area: 697.685x392.256 mm
Surface: Antiglare (Haze 2%), Hard coating (3H)
Glass Depth: 0.50 + 0.50 mm
Transmissivity: 6.1% (with Polarizer)
Contrast Ratio: 3000: 1
Display Colors: 16.7M (8-bit), CIE1931 78%
Response Time: 6.5 (G to G)
Frequency: 60Hz
Signal Interface: LVDS (1 ch, 8-bit), 30 pins
Voltage: 12.0V
MYSTERY MTV-3222LW TV with T320XVN01.0 LCD, 32 "(81 cm) diagonal size of 16: 9 format. The required brightness of the screen is 400 cd / m² LED backlighting. Contrast, as the ratio of maximum brightness to minimum, is 2000: 1. Edge LED backlighting is implemented in the LED panel of this TV - Edge LED. You can view images in high quality HD at a resolution of 1366x768 pixels in the standard of graphic decomposition 720p (HD Ready). The input high-frequency or video signal can be processed in analog systems PAL, SECAM, graphic processing and digital signal generation are performed in 480i, 480p, 576i, 576p, 720p, 1080i standards. Supported media file formats: MP3, WMA, MPEG4, DivX, MKV, JPEG.
The power of the sound speaker system 16 W (2x8 W) is provided by two speakers. The audio processing system NICAM STEREO is used.
External interface (communication with other devices /  functions) is supported by standard input and output connectors: antenna input (RF), AV, audio x2, component, SCART, RGB, VGA, HDMI x2, USB. An output for connecting headphones is provided. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector is used on the TV case, this interface supports resolutions: 640x480, 800x600, 1024x768.
The power consumed by the TV in the operating mode from the network is 75 watts.
Dimensions: With stand 642x444x209 mm, Without stand 570x345x70 mm.
Attention! The T320XVN01.0 panel of the MYSTERY MTV-3222LW LED TV is an expensive and unreliable element.
Avoid any impact on the glass and pressure on the surface of the screen to avoid damage to the LED panel!
It is also unsafe to get liquid on the screen. Sometimes one drop is enough if it flows down the glass onto the cables so that the TV becomes unrepairable