Thursday, 2 April 2020

REPAIR / SERVICING TV TOSHIBA 32TL963RB

Technical description and composition of the TOSHIBA 32TL963RB TV, type of panel and applicable modules. The composition of the modules.
TOSHIBA LED
Model: 32TL963RB
Panel: V315H3-LS5 Rev C1. 75028476
Power Supply (PSU): DPS-115EP A, 75026932
PWM Power: A6069H (7), 1608B (PFC), DDA014 (18)
MainBoard: PE1063 E V28A001396A1 75031969
IC MainBoard: AO Z1094DI (8), TCV 7103AF (8), 00COW 2171 BD00IC0WEFJ-E2 (8), AOZ1361DI-02 (10), LNBH23QTR
Tuner: ENGS7305D5F
Control: CT-90405 75028483
Specifications 32TL963
TOSHIBA 32TL963RB
General repair guidelines for TV LCD LED
Repair of all electronic devices, including the TOSHIBA 32TL963RB TV, it is advisable to start with an external examination of its external and internal elements. It often happens that visible damage to elements or connections helps determine the direction of the troubleshooting. Elements with visible damage, for example, capacitors swelled up after boiling the electrolyte, charred resistors in certain nodes of the circuit, as well as ring cracks in solders will help the master to guess the causes and possible consequences of the malfunction.
Faults in the DPS-115EP A, 75026932 power supply module can be expressed in different ways, for example, the TOSHIBA 32TL963RB does not turn on at all and the control lamps on its front panel do not light up and do not blink, and there are no signs of operability. It should be noted that with the same external manifestations, the processor power regulator (converter) may be faulty. First of all, it is necessary to replace the swollen capacitors of the rectifier filters, if any. If the mains fuse is cut off in the power supply, in most cases a breakdown of the power key (s) is detected, which can be integrated with the PWM controller, or a separate field-effect transistor can be used. The rectifier bridge diodes and the electrolytic capacitor of the mains rectifier filter should also be checked.
Mos-Fet keys used in switching power supplies (SMPS) rarely fail for no reason to look for when checking other circuit elements. Often the breakdown is caused by malfunctions of electrolytic capacitors or semiconductor elements in the primary circuit, or by a break in the resistors in the stabilization circuits. The PWM controller chip A6069H (7), 1608B (8), DDA014 (18) can also cause a breakdown of the power switch of the converter.
In cases where the TOSHIBA 32TL963RB TV has lost an image, and the sound is there and all other functions are operational, there is a possibility of a malfunction of the LED driver (converter for powering the backlight LEDs of the V315H3-LS5 Rev C1 panel. 75028476). When you turn on the TV, the image may appear briefly and disappear immediately. It must be borne in mind that with such manifestations the LEDs themselves also fail.
A malfunction in the backlight circuits often occurs due to an open in the power circuit of the LED lines. It requires disassembling the panel and checking the LEDs themselves, the rations of their terminals, as well as the reliability of the connections in the connectors and rations of the terminals.
To check the LED lines for breaks without disassembling the panel, for example, a current source will help. It is impossible to open series-connected PN junctions with a simple multimeter, a voltage of the order of several tens of volts is required.
Diagnostics and repair of the motherboard PE1063E V28A001396A1 75031969 is carried out by checking the performance of the stabilizers or power converters of the module chips. In some cases, a software update is required.
When repairing an MB board, you must check its components AO Z1094DI (8), TCV 7103AF (8), 00COW 2171 BD00IC0WEFJ-E2 (8), AOZ1361DI-02 (10), LNBH23QTR. Defective items should be replaced. If BGA chips are installed, their malfunction is usually localized by heating. If chips with BGA soldering technology are used, a problem in its implementation is detected by the local heating of the chip.
If the TV works normally from external devices, but does not tune to television channels, the ENGS7305D5F tuner may be malfunctioning. In such cases, first of all, you should make sure that there are supply voltages at its corresponding terminals, as well as the power supply of varicaps (30-33V).
Attention! Users and owners of 32TL963RB televisions who do not have the appropriate qualifications, knowledge and experience are strongly advised against self-repair attempts to avoid negative consequences that could lead to complete non-serviceability of the device.


SCHEMATIC DIAGRAM  / SERVICE MANUAL   ------------------>    32/40/46TL933/TL963 main PE1063ZA

Service Manuals with Schematic Diagrams 134 pages 2012 on model ------------------> 32TL933, 40TL933, 46TL933, 32TL936, 40TL936, 46TL936, 32TL963, 40TL963, 46TL963, 32TL966, 40TL966, 46TL966, 32UL975, 40UL975, 46UL975, 23RL933, 32RL933, 40RL933, 23RL936, 32RL936, 40RL936, 23SL970, 32SL970, 40SL970, 32RL953, 40RL953, 42VL963, 47VL963, 55VL963, 42XL975, 47XL975, 55XL975, 40ML933, 46ML933


The appearance of MainBoard PE1063 is shown in the figure below:
PE1063
PE1063 can be used in TVs:
TOSHIBA 32TL963RB (Panel V315H3-LS5 Rev C1 . 75028476), TOSHIBA 40ML933RB (Panel LTA400HV04), TOSHIBA 40ML963RB (Panel LTA400HV04), TOSHIBA 40TL933R (Panel 40 inch), TOSHIBA 40TL933RB (Panel LTA400HV04), TOSHIBA 40TL963RB (Panel LTA400HV04 T01), TOSHIBA 46ML963RB (Panel LTA460HW04), TOSHIBA 32TL933RB (Panel LTA320HW01), TOSHIBA 46ML933RB (Panel LTA460HW04).
PSU Advanced
On the 32TL963RB TV, the DPS-115EP power module is installed using the PFC (Power Factor Correction) scheme acting as an active filter to eliminate the higher harmonic components of the current consumption. The boost converter based on the 1608B PWM controller does not allow the input rectifier filter's electrolytic capacitor to be connected to the network directly through open diodes when the reactance (about 15-30 ohms at a frequency of 50 Hz) determines the charge current. As a result of the conversion, the charging current of the capacitor will be determined in such a way that the envelope of the high-frequency pulses of the input current will repeat the phase and shape of the sine wave of the input voltage. The health check of the PFC unit is carried out by measuring the DC voltage on the capacitor of the rectifier network. In operating mode, it should be around 380V, in standby approximately 300V.
The appearance of the power supply
Main features of the TOSHIBA 32TL963RB device:
Installed matrix (LED-panel) V315H3-LS5 Rev C1. 75028476.
The necessary supply voltages for all nodes of the TOSHIBA 32TL963RB TV are generated by the DPS-115EP power module, or its analogs using A6069H (7), 1608B (PFC), DDA014 (18) microcircuits.
MainBoard - the main board (motherboard) is a PE1063 module, using AO Z1094DI (8), TCV 7103AF (8), 00COW 2171 BD00IC0WEFJ-E2 (8), AOZ1361DI-02 (10), LNBH23QTR and others.
The ENGS7305D5F tuner provides TV reception and channel tuning.
Additional technical information about the panel:
Brand: CHIMEI INNOLUX
Model: V315H3-LS5
Type: a-Si TFT-LCD, Panel
Diagonal size: 31.5 inch
Resolution: 1920x1080, FHD
Display Mode: MVA, Normally Black, Transmissive
Active Area: 698.4x392.85 mm
Surface: Antiglare (Haze 11%), Hard coating (3H)
Brightness: 400 cd / m²
Contrast Ratio: 5000: 1
Display Colors: 1.07B (8-bit + Hi-FRC), CIE1931 72%
Response Time: 6 (G to G)
Frequency: 120Hz
Lamp Type: WLED Embedded (LED Driver)
Signal Interface: LVDS (4 ch, 10-bit), 102 pins
Voltage: 12.0V

Brand: TOSHIBA, Model: 32TL963.
Briefly from the TV: LCD, LED backlight, 32 ", 1920x1080, 1080p Full HD, 3D, DVR, sound: 20W, HDMI: 4, Internet access, Smart TV.
The Toshiba official website has firmware (software update) for the models 32TL963RB (6.9.9E.1), 32TL963N (6.9.MD.1), 32TL963G (6.9.MD.1), 32TL963B (6.9.MD.1).
The composition includes MainBoard PE1063 E V28A001396A1 75031969 and LCD panel (matrix) V315H3-LS5 Rev C1.
Power Supply Unit (PSU) DPS-115EP A (75026932) Power Supply.
TOSHIBA 32TL963 LED TV with V315H3-LS5 LCD, 32 "(81 cm) diagonal size in 16: 9 format. The required brightness of the 400 cd / m² screen is provided by LED backlighting. Dynamic contrast ratio of 1,000,000: 1 is achieved by special control of the LEDs .This model uses side lighting from Edge LEDs.
There is support for 3D images with active (shutter) technology for separating the right and left channels. The design and technical capabilities of the TV include watching programs and movies in high quality HD at a resolution of 1920x1080 pixels in a graphical decomposition according to the standard 1080p (Full HD).
The 32TL963 is equipped with SMART software, integrated applications and the ability to work on the Internet. Connecting to the Internet can be done via Wi-Fi. The input high-frequency or video signal can be processed in analogue systems PAL, SECAM, NTSC. Graphic processing and digital signal generation occurs in standards 480i, 480p, 576i, 576p, 720p, 1080i, 1080p. Supported media file formats: MP3, WMA, MPEG4, Xvid, DivX, MKV, JPEG.
The power of the sound system 20 W (2x10 W) provides two speakers. It uses a NICAM stereo signal processing system and Sound Surround.
The external interface (communication with other devices) is supported by standard input and output connectors: antenna input (RF), AV, component, SCART, RGB, VGA, HDMI x4, USB x2, Ethernet (RJ-45). An output for connecting headphones is provided. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector is used on the TV case, this interface supports resolutions: 640x480, 800x600, 1024x768, 1280x1024, 1360x768, 1920x1080.
The digital tuner is capable of receiving television channels in the standards DVB-T MPEG4, DVB-C, DVB-T2, DVB-S2.
The power consumed by the TV in the operating mode from the network is 98 watts.
Overall dimensions: with stand 735x507x215 mm, without stand 735x449x56 mm.
TV Weight: with stand: 10 kg, without stand: 8 kg.
Attention! The V315H3-LS5 Rev C1 panel of the TOSHIBA 32TL963 LED TV is an expensive and unreliable element.
Avoid any impact on the glass and pressure on the surface of the screen to avoid damage to the LED panel!
It is also unsafe to get liquid on the screen. Sometimes one drop is enough if it flows down the glass onto the cables so that the TV becomes unrepairable.