Master Electronics Repair !: SHARP LC-19LE430E, LC-22LE430E, LC-26LE430E AND LC-32LE430E SMPS [POWER BOARD] CIRCUIT DIAGRAMS AND WIRING DIAGRAMS SERVICE MODE, ALIGNMENTS, SOFTWARE UPDATE, TROUBLESHOOTING

Sharp LC-19LE430E, LC-22LE430E, LC-26LE430E and LC-32LE430E SMPS [Power board] circuit diagrams and wiring diagrams Service mode, alignments, software update, troubleshooting.

Sharp LED COLOUR TELEVISION - LC-19LE430E/UK, LC-22LE430E/UK, LC-26LE430E/UK, LC-32LE430E/UK

IC Descriptions

U401 (MT5366CAOU LQFP-256)
GENERAL DESCRIPTION
The MediaTek MT5365/66 family is a backend decoder and a TV controller and offers high integration for advanced applications. It combines a transport de-multiplexer, a high definition video decoder, an AC3 audio decoder, a dual-link LVDS/mini-LVDS transmitter, and an NTSC/PAL/SECAM TV decoder with a 3D comb filter (NTSC/PAL). The MT5365/66 enables consumer electronics manufactures to build high quality, low cost and feature-rich DTV.
World-Leading Audio/Video Technology: The MT5365/66 supports Full-HD MPEG1/2/4/DiviX/VC1/RM/H.264/AVS video decoder standards, and JPEG.
The MT5365/66 also supports MediaTek MDDiTM de-interlace solution can reach very smooth picture quality for motions. A 3D comb filter added to the TV decoder recovers great details for still pictures. The special color processing technology provides natural, deep colors and true studio quality video. Also, the MT5365/66 family has built-in high resolution and high-quality audio codec.
Rich Features for High Value Products: The MT5365/66 family enables true single-chip experience. It integrates high-quality HDMI1.3 (partial HDMI1.4), high speed VGA ADC, dual-channel LVDS, USB2.0 receiver , Ethernet, TCON and panel overdrive.

U701/U702 (TPS54319RTER QFN-16)
Description
The TPS54319 device is a full featured 6 V, 3 A, synchronous step down current mode converter with two integrated MOSFETs.
The TPS54319 enables small designs by integrating the MOSFETs, implementing current mode control to reduce external component count, reducing inductor size by enabling up to 2 MHz switching frequency, and minimizing the IC footprint with a small 3mm x 3mm thermally enhanced QFN package. The TPS54319 provides accurate regulation for a variety of loads with an accurate ±3.0% Voltage Reference (VREF) over temperature. Efficiency is maximized through the integrated 45mΩ MOSFETs and 360mA typical supply current. Using the enable pin, shutdown supply current is reduced to 2 µA by entering a shutdown mode.
Under voltage lockout is internally set at 2.6 V, but can be increased by programming the threshold with a resistor network on the enable pin. The output voltage startup ramp is controlled by the slow start pin. An open drain power good signal indicates the output is within 93% to 107% of its nominal voltage. Frequency fold back and thermal shutdown protects the device during an over-current condition.
The TPS54319 is supported in the SwitcherPro™ Software Tool at www.ti.com/switcherpro.

MT5135AE is an integrated channel demodulator for European TV solutions. It provides high performance DVB-T and DVB-C demodulation function with low overall costs. The integrated SAW filter technology eliminates the need for on-board SAW filters and VGAs, resulting in a lower BOM cost and a more compact PCB design. The integrated CI+ controller and interface also reduce the complexity of TS routing.
The integrated DVB-T and DVB-C demodulators fully comply with the related ETSI and ITU standards. They meet performance requirements of NorDig nified, C-Book, and D-Book. A high-performance analog front-end, consisting of a PGA and a 10-bit ADC preceding the digital data path, can accept the IF or low-IF signal inputs directly from RF can tuners or silicon tuners. The digital data path realizes a set of refined algorithms to achieve quality demodulation under varying channel conditions and impairments. An on-chip micro-processor controls the robust acquisition flow for both DVB-T and DVB-C demodulators, and thus enables MT5135AE to successfully lock on the desired TV channel with a high carrier frequency offset (CFO) or timing frequency offset (TFO). In addition proprietary mechanisms are incorporated to speed up the channel scan. They include the automatic mode detection for DVB-T, and the automatic symbol rate and modulation type detection for DVB-C.
With MT5135AE, the cost and system complexity of a TV can be significantly reduced. Taking advantage of the integrated SAW filter technology, the SAW filter together with the accompanying VGA, conventionally found on board or inside a NIM, can be spared. This solution calls for a simple RF tuner directly feeding the IF inputs of MT5135AE, leaving a lean PCB design with a smaller component count and a lower BOM cost as well. Furthermore, MT5135AE provides an integrated CI+ controller with the complete complementing interfaces among the CAM, the main decoder chip, and an additional demodulator chip. When not in use, these interfaces can be set to hi-impedance mode to support multiple demodulators or multiple CAMs operation. With the highly flexible CI+ controller and interfaces, MT5135AE effectively addresses the TS routing complexity for the application scenarios such as simultaneous PVR recording and playback, or time-shift playback. The need for on-board TS multiplexers is eliminated and the PCB layout can be kept as compact as possible.

U602 (TAS5717L 10W HTQFP-48)
FEATURES
· Audio Input/Output
–7 W Into an 8-Ω Load From a 12-V Supply
–Wide PVDD Range, From 8 V to 26 V
–Efficient Class-D Operation Eliminates Need for Heatsinks
–Requires Only 3.3 V and PVDD
–One Serial Audio Input (Two Audio Channels)
–I2C Address Selection via PIN (Chip Select)
–Supports 8-kHz to 48-kHz Sample Rate (LJ/RJ/I2S)
–External Headphone-Amplifier Shutdown Signal
–Integrated CAP-Free Headphone Amplifier
–Stereo Headphone (Stereo 2-V RMS Line Driver) Outputs
· Audio/PWM Processing
–Independent Channel Volume Controls With 24-dB to Mute
–DC Blocking Filters
· General Features
–Serial Control Interface Operational Without MCLK
–Factory-Trimmed Internal Oscillator for Automatic Rate Detection
–Surface Mount, 48-Pin, 7-mm × 7-mm HTQFP Package
–Thermal and Short-Circuit Protection
· Benefits
–DirectPath Technology: Eliminates Bulky DC Blocking Capacitors
–Stereo Headphone/Stereo Line Drivers: Adjust Gain via External Resistors, Dedicated Active Headpone Mute Pin, High Signal-to-Noise Ratio
–Two-Band DRC: Set Two Different Thresholds for Low- and High-Frequency Content
–Volume Control: Soft Volume
DESCRIPTION
The TAS5717L is a 7-W, efficient, digital audio-power amplifier for driving stereo bridge-tied speakers. One serial data input allows processing of up to two
discrete audio channels and seamless integration to most digital audio processors and MPEG decoders. The device accepts a wide range of input data and data rates.
The TAS5717L is a slave-only device receiving all clocks from external sources. The TAS5717L operates with a PWM carrier between a 384-kHz
switching rate and a 352-KHz switching rate, depending on the input sample rate. Oversampling combined with a fourth-order noise shaper provides a flat noise floor and excellent dynamic range from 20 Hz to 20 kHz

U601 (WM8524GEDT/R TSSOP-16 WOLFSON)
DESCRIPTION
The WM8524 is a stereo DAC with integral charge pump and hardware control interface. This provides 2Vrms line driver outputs using a single 3.3V power supply rail.
The device features ground-referenced outputs and the use of a DC servo to eliminate the need for line driving coupling capacitors and effectively eliminate power on pops and clicks. The device is controlled and configured via a hardware control interface.
The device supports all common audio sampling rates between 8kHz and 192kHz using all common MCLK fs rates. The audio interface operates in slave mode.
The WM8524 has a 3.3V tolerant digital interface, allowing logic up to 3.3V to be connected.
The device is available in a 16pin TSSOP

U501 (TMDS251PAGR TQFP64)
Description
The TMDS251 is a 2-port digital video interface (DVI) or high-definition multimedia interface (HDMI) switch that allows up to 2 DVI or HDMI ports to be switched to a single display terminal. Four TMDS channels, one hot plug detector, and a digital display control (DDC) interface are supported on each port.
Each TMDS channel supports signalling rates up to 2.5 Gbps to allow 1080p resolution in 12-bit color depth.
The input port is enabled by configuring source selectors, S1 and S2. When an input port is selected, the TMDS inputs are connected to the TMDS outputs through a 2-to-1 multiplexer, the MOSFET between the input DDC channel and the output DDC channel is turned on, and the HPD output follows the state of the HPD_SINK. The other input port is inactive with disconnected input terminations, disconnected TMDS inputs to the outputs, disconnected DDC
inputs to the outputs, and the HPD outputs are low state. Check the source selection look up table for the details of port selections.
When S1 is high and S2 is low, all input terminations are disconnected, TMDS inputs are high impedance with standard TMDS terminations, all internal MOSFETs are turned off to disable the DDC links, and all HPD outputs are connected to the HPD_SINK. This allows the initiation of the HDMI physical address discovery process.
Termination resistors (50-Ω), pulled up to VCC, are integrated at each TMDS receiver input. External terminations are not required. A precision resistor is connected externally from the VSADJ pin to ground for setting the differential output voltage to be compliant with the TMDS standard.
The TMDS251 provides two levels of receiver input equalization for different ranges of cable lengths. Each TMDS receiver owns frequency responsive equalization circuits. When EQ sets low, the receiver supports the input connection in short range HDMI cables. When EQ sets high, the receiver supports the input connection in long range HDMI cables. The TMDS251 supports power saving operation. When a system is under standby mode and there is no digital audio/visual content from a connected source, the 3.3-V supply voltage, VCC, can be powered off to minimize power consumption from the TMDS inputs, outputs, and internal switching circuits. The HPD, DDC, and source selection circuits are powered up by the 5-V supply voltage, VDD, to maintain the system hot plug detect response, the DDC link from the selected source to the sink under system standby operation. The device is characterized for operation from 0°C to 70°C

U605 (CD4052BPWR TSSOP-16)
Description
The CD4051B, CD4052B, and CD4053B analogue multiplexers are digitally-controlled analogue switches having low ON impedance and very low OFF leakage current. Control of analogue signals up to 20VP-P can be achieved by digital signal amplitudes of 4.5V to 20V (if VDD-VSS = 3V, a VDD-VEE of up to 13V can be controlled; for VDD-VEE level differences above 13V, a VDD-VSS of at least 4.5V is required). For example, if VDD = +4.5V, VSS = 0V, and VEE = -13.5V, analogue signals from -13.5V to +4.5V can be controlled by digital inputs of 0V to 5V. These multiplexer circuits dissipate extremely low quiescent power over the full VDD-VSS and VDD-VEE supply-voltage ranges, independent of the logic state of the control signals. When a logic “1” is present at the
inhibit input terminal, all channels are off.
The CD4051B is a single 8-Channel multiplexer having three binary control inputs, A, B, and C, and an inhibit input. The three binary signals select 1 of 8 channels to be turned on, and connect one of the 8 inputs to the output.
The CD4052B is a differential 4-Channel multiplexer having two binary control inputs, A and B, and an inhibit input. The two binary input signals select 1 of 4 pairs of channels to be turned on and connect the analogue inputs to the outputs. The CD4053B is a triple 2-Channel multiplexer having three separate digital control inputs, A, B, and C, and an inhibit input. Each control input selects one of a pair of channels which are connected in a single-pole, double throw configuration.
When these devices are used as de-multiplexers, the “CHANNEL IN/OUT” terminals are the outputs and the “COMMON OUT/IN” terminals are the inputs.

U4051 (HY27US08561A-TPCB 256Mb TSOP1-48)
SUMMARY Description
The HYNIX HY27(U/S)S(08/16)561A series is a 32Mx8bit with spare 8Mx16 bit capacity. The device is offered in 1.8V Vcc Power Supply and in 3.3V Vcc Power Supply.
Its NAND cell provides the most cost-effective solution for the solid state mass storage market.
The memory is divided into blocks that can be erased independently so it is possible to preserve valid data while old data is erased.
The device contains 2048 blocks, composed by 32 pages consisting in two NAND structures of 16 series connected Flash cells.
A program operation allows to write the 512-byte page in typical 200us and an erase operation can be performed in typical 2ms on a 16K-byte(X8 device) block.
Data in the page mode can be read out at 50ns cycle time per byte. The I/O pins serve as the ports for address and data input/output as well as command input. This interface allows a reduced pin count and easy migration towards different densities, without any rearrangement of footprint.
Commands, Data and Addresses are synchronously introduced using CE, WE, ALE and CLE input pin.
The on-chip Program/Erase Controller automates all program and erase functions including pulse repetition, where required, and internal verification and margining of data.
The modifying can be locked using the WP input pin.
The output pin R/B (open drain buffer) signals the status of the device during each operation. In a system with multiple memories the R/B pins can be connected all together to provide a global status signal.
Even the write-intensive systems can take advantage of the HY27(U/S)S(08/16)561A extended reliability of 100K program/ erase cycles by providing ECC (Error Correcting Code) with real time mapping-out algorithm.
The chip could be offered with the CE don’t care function. This function allows the direct download of the code from the NAND Flash memory device by a microcontroller, since the CE transitions do not stop the read operation.
The copy back function allows the optimization of defective blocks management: when a page program operation fails the data can be directly programmed in another page inside the same array section without the time consuming serial data insertion phase.
This device includes also extra features like OTP/Unique ID area, Block Lock mechanism, Automatic Read at Power Up, Read ID2 extension.
The Hynix HY27(U/S)S(08/16)561A series is available in 48 - TSOP1 12 x 20 mm , 48 - USOP1 12 x 17 mm, FBGA 9 x 11 mm.

Wiring diagrams

Power board schematics and PWB

Power board schematics [SMPS CIRCUIT DIAGRAMS]

Sharp LED COLOUR TELEVISION LC-19LE430E/UK, LC-22LE430E/UK, LC-26LE430E/UK, LC-32LE430E/UK

Display adjustment
YPbPr Mode display adjustment
1 Auto color for signal slicering
1.1 General set-up
Equipment Requirements:
Konica Minolta CS-200 or equivalent instrument. Quantum Data Pattern Generator 881 or equivalent instrument.
Input requirements:
Input signal type: YPbPr signal
1. 1080i/25mode, TVBar100 pattern by QuantumData 881.
2. Select Picture mode to “Personal” mode and adjust the x, y data.
Input Signal Strength: 1 Vpp for Y signal ; 700 mVpp for Pb & Pr signal Input Injection Point: YPbPr (RAC jack) 1080i/25, TVBar100 pattern

Alignment method:
Initial Set-up:
1. Select source as “YPbPr”.
2. Set Smart Picture mode as “Personal” and then adjust Contrast = 58, Brightness=48, Color=58, backlight=100, set Color Temp. to be “cool” mode.
3. Apply “TVBar100” pattern which is color bar pattern by signal generator.
4. Enter “factory mode menu”: press MENU + Numeric keys “1999”+ press PRE PR.
Alignment:
1. At factory mode menu, select AUTO_COLOR item. Then press “OK” key of remote control to adjust ADC_GAIN_R, ADC_GAIN_G,
ADC-GAIN-B and ADC-OFFSET-R, ADC-OFFSET-G, ADC-OFFSET-B. Then store those values to NVM.
2. Check the 16 grayscale pattern should be distinguished and color bar is correct
3. Reset AV setting, picture mode shall be recalled to be “Vivid” and Contrast=58, Brightness=48; Color=58.
Note:
Sharp EU 2k11 models have no need to operate “AUTO_COLOR” function, due to EFUSE is set “Disable” within NVM for defult. These ADC values will be produced by Main chip (MT5363) internal definition.

White balance adjustment
Alignment method:
Initial Set-up:
1. Select source as “YPbPr”.
2. Set Contrast = 58 and Brightness=48, Color=58, backlight=100, at normal menu mode.
3. Apply “80% white pattern or Flat 80 pattern by Component video generator.
4. Enter factory mode menu: press MENU + Numeric keys “1999” + press PRE PR

Alignment:
1. Apply Flat80 pattern (80% white pattern).
2. Set color temperature to “NORMAL”.
3. At factory mode menu, adjust the Scaler R Gain, Scaler G Gain, Scaler B Gain values to meet “NORMAL” color coordinates specification below. Then store those values to NVM
4. Set color temperature to “COOL”.
5. At factory mode menu, adjust the Scaler R Gain, Scaler G Gain, Scaler B Gain values to meet “COOL” color coordinates specification below. Then store those values to NVM
6. Set color temperature to “WARM”.
7. At factory mode menu, adjust the Scaler R Gain, Scaler G Gain, Scaler B Gain values to meet “WARM” color coordinates specification below. Then store those values to NVM
Color temperature Normal/Warm/Cool (x, y) co-ordinates specification:

1. Use Konica Minolta CS-200 for color coordinates and luminance check.
2. For suitable mass production at factory, colour analyzers CA-210 can be applied. But, befor measureing ,all CA-210 should be
coordinates and proofread with a Charoma Meter (CS-200) or equivalent instrument and a reference TV set.

3.	Check the luminance at the center of the screen with 100% White. And to set Brightness control at 100; Contrast control at 100; backlight control at 100.
Luminance	> 200 cd/m2 (Typ.) [ For LC-19LE430E only at color temp.- warm mode ] > 200 cd/m2 (Typ.) [ For LC-22LE430E only at color temp.- warm mode ]

> 400 cd/m2 (Typ.) [ For LC-26LE430E only at color temp.- cool mode ]
> 450 cd/m2 (Typ.) [ For LC-32LE430E only at color temp.- cool mode ]
> 450 cd/m2 (Typ.) [ For LC-37LE320E/RU/E(UK) only at color temp.- cool mode ]
> 450 cd/m2 (Typ.) [ For LC-42LE320E/RU/E(UK) only at color temp.- cool mode ]
4. The defult values of Scaler R Gain, Scaler G Gain, Scaler B Gain are all 128. When panel WD is made adjustment, the three values could not be over 128. That is preventing color saturation after adjusting Contrast and Brightness setting at main menu.

PC mode display adjustment
1. Display quality adjustment
Use timing mode as describe in 2.2, and use the POPO (pixel on pixel off) pattern to adjust the clock until no stripe and adjust the phase until clear picture.(“Auto” will be done every time switching to PC mode and mode change) Check all preset 7 modes.
2. Auto color for signal slicering (B)
2.1 General set-up
Equipment Requirements:
Konica Minolta CS-200 or Equivalent Color analyzer. Chroma 2250 or equivalent PC signal generator.
Input requirements:
Input Signal Type:
PC VGA signal
1. 1024X7684/60Hz PC mode with ”5 white block” pattern. (see pattern-1) Input Signal Strength: 0.7 Vp-p linear voltage.
Input Injection Point:
PC D-SUB input

Alignment method:
Initial Set-up:
1. Select source as “PC”.
2. Set Contrast = 58 (Sharp) and Brightness=100 (Sharp) , at normal menu mode.
3. Apply “5 white block”(pattern-1) pattern by VGA pattern generator.
4. Enter factory mode menu: press MENU + Numeric keys “1999” + press PRE PR (factory mode menu).
Alignment:
At factory mode menu, select AUTO_COLOR item. Then press “OK” key to adjust ADC-GAIN-R, ADC-GAIN-G, ADC-GAIN-B and
ADC-OFFSET-R, ADC-OFFSET-G, ADC-OFFSET-B. Then store those values to NVM.
Set Contrast = 100 (Sharp) and Brightness=100 (Sharp)
Check color temperature specification with PC mode.
Color temperature Normal/Warm/Cool (x, y) co-ordinates specification:

1. Use Konica Minolta CS-200. for color coordinates and luminance check.
2. For suitable mass production at factory, colour analyzers CA-210 can be applied. But, before measuring ,all CA-210 should be coordinates and proofread with a Charoma Meter (CS-200) or equivalent instrument and a reference TV set.
3. Check the luminance in the center of the screen with 100% White. And to Brightness control at 100; Contrast control at 100

Luminance

> 200 cd/m2 (Typ.) [ For LC-19LE430E only at color temp.- *warm mode ]
> 200 cd/m2 (Typ.) [ For LC-22LE430E only at color temp.-*warm mode ]