Saturday, 4 July 2020

REPAIR / SERVICING TV FUSION FLTV-28T22

Technical description and composition of the FUSION FLTV-28T22 TV, panel type and applicable modules. The composition of the modules.
FUSION LED
Model: FLTV-28T22
Chassis / Version: CV9202H-TPW
Panel: TH280L321-04
LED backlight: 3BL-T5324101-009B JS-UY12DJ9D-0001
LED driver (backlight): integrated into PSU
PWM LED driver: OB3350CP
Power Supply (PSU): CVB32005
PWM Power: AP3105NV (PWM SOT23-6)
Mainboard: CV9202H-TPW
IC MainBoard: SPI FLASH: 25Q64BV
Tuner: ST03WS-2A-E
Technical Specifications FLTV-28T22
FUSION FLTV-28T22
General repair guidelines for TV LCD LED
It is advisable to start repairing the FUSION FLTV-28T22 TV with a careful external examination of both internal and external elements. Based on visible external changes in the state of the components, it is usually possible to determine the further direction of troubleshooting and localization of the defect before making the necessary measurements. In most cases, the repairman can guess the causes of the defect and possible consequences by the characteristic signs of typical TV defects, for example, ring cracks formed in the soldering of the element leads, swollen rectifier filter capacitors, charred resistors and other circuit elements.
If the FLTV-28T22 TV does not turn on, does not make any sounds when it is turned on, and also no indicators on the front panel light or blink - there is a high probability of a malfunction in the power module. In some cases, only the stabilizer or power converter of the control processor may be malfunctioning, which is typical for some FUSION models. In the absence of swollen filter capacitors of the secondary rectifiers, the diagnostics of the power supply should be started by checking the fuse and, if it is broken, it is first necessary to check all the power semiconductor elements of the primary circuit - diodes and transistors for the possibility of an avalanche or thermal breakdown.
Power switches in switching power supplies (SMPS) fail extremely rarely for no reason and, if they are broken, it is necessary to look for a malfunction in the stabilization circuits by checking electrolytic capacitors, semiconductor devices, and resistors in the primary circuit. The reason may be a malfunction of the PWM controller chip, which can only be checked by replacing it with a new or obviously working one.
If the FUSION FLTV-28T22 does not have an image, there is sound and the channels switch, there is a possibility of a malfunction in the circuit of the backlight LEDs of the TH280L321-04 panel, or their power converter - LED drivers. Sometimes when you turn on the image appears and disappears immediately. In such cases, it is necessary to check the electrolytic capacitors of the power filter of the LED driver itself, including in the secondary rectifier of the main PSU.
A malfunction in the backlight circuits often occurs due to an open in the power circuit of the LED lines. It requires disassembling the panel and checking the LEDs themselves, the rations of their terminals, as well as the reliability of the connections in the connectors and rations of the terminals.
It is impossible to check the LED line for breaks without disassembling the panel with a multimeter or tester. For these purposes, it is necessary to open all series-connected PN junctions and a voltage of the order of tens of volts will be required, and ideally, a current source.
On the CV9202H-TPW motherboard, in the event of a malfunction, you should first check the performance of all the stabilizers or power converters of the microcircuits and, if necessary, update the software (software).
In some cases, it is necessary to check or replace (if necessary) the elements of the MB board (SSB) - SPI FLASH: 25Q64BV. In cases where the BGA processor is used, its malfunction is usually detected by local heating.

Before changing the ST03WS-2A-E tuner, if it is not possible to tune to television channels, make sure that there are supply voltages, including varicap power (30-33V), which must be measured on the corresponding tuner pins.

Once again, we remind TV users: you should not make attempts to repair it yourself without the appropriate knowledge, experience and the necessary qualifications! Trust the repair only to professionals with sufficient experience in the field of electronic equipment repair.


FIRMWARE FOR SPI FLASH  ----------->   FUSION FLTV-28T22, Main: CV9202H-TPW, Panel: TH280L321-04



 In case of failures in the software of Winbond SPI FLASH microcircuits, they can for some time restore their performance after temperature exposure - heating the soldering station with a hairdryer or even a lighter. Usually this is enough to read the regular contents of the software. In such cases, the chip must be replaced with a new one.
Repair MainBoard
The appearance of the MainBoard CV9202H-TPW is shown in the figure below:
CV9202H-TPW
CV9202H-TPW can be used in TVs:
AKAI LEA-39J29P (Panel HF390BGA-C1), BBK 32LEM-1001/T2C (Panel CX315DLEDM), DNS M39DM8 (Panel V390HJ1-P02 Rev C1), ERISSON 32LEE17 (Panel 720p HD 1366x768), FUSION FLTV-32T22 (Panel ST3151A05), FUSION FLTV-28T20 (Panel LCM-SM275TK301 (D0306)), FUSION FLTV-28T22 (Panel TH280L321-04), FUSION FLTV-32T23 (Panel ST3151A04-1 / Ver.2.4), FUSION FLTV-32T20 (Panel V320BK1-PS5 Rev.C7), TELEFUNKEN TF-LED40S28T2 (Panel CX400DLEDM), TELEFUNKEN TF-LED29S30T2 (Panel V290BJ1-XC01 CX290DLEDM), TELEFUNKEN TF-LED40S6T2 (Panel CX400DLEDM).
The appearance of the power supply
Main features of the FUSION FLTV-28T22 device:
Installed matrix (LED panel) TH280L321-04.
To power the backlight LEDs, a converter is used, combined with a power supply unit, controlled by the OB3350CP PWM controller.
The necessary supply voltages for all nodes of the FUSION FLTV-28T22 TV are generated by the CVB32005 power module or its analogs using AP3105NV microcircuits (PWM SOT23-6).
MainBoard - the main board (motherboard) is a CV9202H-TPW module, using microchips SPI FLASH: 25Q64BV and others.
The ST03WS-2A-E tuner provides reception of television programs and tuning to channels.
FUSION FLTV-28T22 TV with a TH280L321-04 LCD display, diagonal size 28 "(71 cm) in 16: 9 format. The LED-panel of this TV has LED backlighting - Edge LED. You can view images in high quality HD with Resolution 1366x768 pixels in the standard of graphic decomposition 720p (HD Ready). The input high-frequency or video signal can be processed in analog systems PAL, SECAM, NTSC. Graphic processing and digital signal generation occurs in standards 480i, 480p, 576i, 576p, 720p, 1080i. Supported media file formats: MP3, MPEG4, MKV, JPEG. Stereo sound is realized by two built-in speakers. NICAM STEREO audio processing system is used.
The external interface (communication with other devices) is supported by standard input and output connectors: antenna input (RF), USB. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector is used on the TV case, this interface supports resolutions: 640x480, 800x600, 1024x768, 1360x768.
A digital tuner is capable of receiving television channels in the DVB-T, DVB-C, DVB-T2 standards.
Attention! The panel of the TH280L321-04 LED TV FUSION FLTV-28T22 is an expensive and unreliable element.
Avoid any impact on the glass and pressure on the surface of the screen to avoid damage to the LED panel!
It is also unsafe to get liquid on the screen. Sometimes one drop is enough if it flows down the glass onto the cables so that the TV becomes unrepairable.