Friday, 14 August 2020

REPAIRING / SERVICING TV ROLSEN RL-32L1002U

Technical description and composition of the ROLSEN RL-32L1002U TV, panel type and modules used. The composition of the modules.
ROLSEN LED
Model: RL-32L1002U
Chassis / Version: M6M8
Panel: T315XW06 V.3
LED driver (backlight): T315HW07 V8 LED Driver BD
PWM LED driver: MAX16814, RM5103
MOSFET LED driver: P1825AS, P3506DD
Trans LED driver: EAC013935101M02
Power Supply (PSU): K-75L1 465R1014SDJB PBB1-C2Q093-92630
PWM Power: OB2273 (PWM SOT23-6)
MOSFET Power: F3NK80Z, SW10N65
MainBoard: MST6M182-T8B MST6M48 471-01A4-64801G
IC MainBoard: M6M8-C3P284-00583, Spi Flash: 25Q32, PAM8610. RT8284N
Tuner: CDT-3FP2I2-31
RL-32L1002U Specifications
ROLSEN RL-32L1002U
General recommendations for TV LCD LED repair
It is advisable to start repairing the ROLSEN RL-32L1002U TV with a careful external examination of both internal and external elements. Often, based on external signs and the nature of damage to elements, it becomes possible to draw some conclusions and determine a further algorithm for searching for a defect before taking the necessary measurements at control points. If ring cracks are found in the soldering of the element terminals or broken connecting tracks, swollen capacitors or charred resistors - all this may be characteristic signs of the causes or consequences of an already known typical malfunction.
In the case when the RL-32L1002U does not turn on, does not respond to the remote control and front panel buttons, does not blink lights and does not show any signs of operability, the PBB1-C2Q093-92630 K-75L1 465R1014SDJB power supply module is probably faulty in this case. If it is working properly with such manifestations, it is necessary to check the processor power regulator (converter) on the motherboard. When repairing a power supply, it is advisable to start diagnostics with checking the mains fuse and electrolytic capacitors of the filters of the converter's secondary rectifiers. In the event of a break in the fuse, the cause should be sought in the power semiconductor elements of the pulse converter of the main power supply unit. First of all, it is necessary to check the diodes of the mains voltage rectifier bridge and the power switch (keys) of the F3NK80Z, SW10N65 converter.
If a breakdown of the power switch is detected, it should be remembered that in a switching power supply (SMPS) it does not fail by itself without reasons that should be looked for by checking other elements of the primary circuit - electrolytic capacitors, PWM controller 2pcs 6pin 73B51 A, , which can only be checked by replacement, as well as other semiconductor elements (diodes, transistors, zener diodes).
If when you turn on the ROLSEN RL-32L1002U there is no image, or it appears for a second and disappears, but there is sound, most likely there is a malfunction in the LED circuit of the T315XW06 V.3 panel backlight, or in their power converter. It is necessary to check the electrolytic capacitors of the filter of the secondary rectifiers in the common power supply.
Often, in the absence of backlighting, disassembly of the panel is required. It is necessary to check the serviceability of the LED transitions, as well as the reliability of the contact connections in the lines and connectors.
To identify an open circuit in the LED lines without disassembling the panel, a current source is required. It is impossible to open the junctions connected in series with a simple multimeter; a voltage of several tens of volts is required.
Repair of the MST6M48 / MST6M182-T8B 471-01A4-64801G motherboard must begin with diagnosing and checking all linear stabilizers or power converters of its microcircuits. Sometimes it may be necessary to update the software (software) - flashing FLASH or EEPROM.
Attention! Users and owners of RL-32L1002U TVs who do not have the appropriate qualifications, knowledge and experience are strongly discouraged from attempting to repair themselves in order to avoid negative consequences that may lead to complete non-repairability of the device.

DOWNLOAD FIRMWARE FOR SPI FLASH  ----------->   ROLSEN RL-32L1002U, Main: M6M8-C2P249-00524 MST6M48/MST6M182-T8B, Panel: LC320EXN SE A3 // T315XW06 V.3

 DOWNLOAD SCHEMATIC DIAGRAM  / SERVICE MANUAL   ------------------>    K-75L2 K-75L1 Power supply


 To reduce the backlight current in LED drivers with a MAX16814 PWM controller (TSSOP20 MAX16814B), the total resistance of the resistors from pin 10 (SETI) to the package must be proportionally increased. The maximum current in each of the four channels (in milliamperes) for the resistance Rseti (in kilo-ohms) is determined from the ratio 1500 / Rseti.


https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiKllYVKwdHltDuEHfM-t8-TF6oDdkOxFBSQmrXVT_qnz26jctjWYSoJa_G89EtMpjwaZ_c9lqltDIlHcWFghag5dPKbZUJ2vkrgFlX7wkt2HEYzY8HZrM-sojokrU7Znu2Zkijc0wYvWQ/s1600/K-75L1_DCE.jpgAdditional MainBoard Repair
The appearance of the MainBoard RSAG7.820.1637 is shown in the figure below:
RSAG7.820.1637
RSAG7.820.1637 can be used in TVs:
BBK LT3218SU (Panel LTA320AP02 S07), BBK LT3218SU (Panel LTA320AP02), ROLSEN RL-32A03105U (Panel LTA320AP02), ROLSEN RL-32A09105F (Panel LC320WUN (SA)(B4)), ROLSEN RL-32A09105U (Panel LTA320AP05).
External view of the power supply
Main features of the ROLSEN RL-32L1002U device:
Installed matrix (LED-panel) T315XW06 V.3.
The LED driver T315HW07 is used to power the LEDs and is controlled by the PWM controller MAX16814, RM5103. The transformer EAC013935101M02 is installed in the LED driver converter. P1825AS, P3506DD keys are used as power elements of the LED driver.
The formation of the necessary supply voltages for all nodes of the ROLSEN RL-32L1002U TV is carried out by the K-75L1 power module, or its analogs using OB2273 (PWM SOT23-6) microcircuits and power switches such as F3NK80Z, SW10N65.
MainBoard - the main board (motherboard) is an MST6M182-T8B module, using M6M8-C3P284-00583 microcircuits, Spi Flash: 25Q32, PAM8610. RT8284N and others.
The CDT-3FP2I2-31 tuner provides reception of television programs and tuning to channels.
Additional technical information about the panel:
Brand: AUO
Model: T315XW06 V3 CELL
Type: a-Si TFT-LCD, CELL
Diagonal size: 31.5 inch
Resolution: 1366x768, WXGA
Display Mode: MVA, Normally Black, Transmissive
Active Area: 697.685x392.256 mm
Surface: Antiglare (Haze 2%), Hard coating (3H)
Glass Depth: 0.70 + 0.70 mm
Contrast Ratio: 3000: 1
Display Colors: 16.7M (8-bit), CIE1931 72%
Response Time: 6.5 (G to G)
Frequency: 60Hz
Signal Interface: LVDS (1 ch, 8-bit), 30 pins
Voltage: 12.0V
ROLSEN RL-32L1002U TV with LCD T315XW06, 32 "(81 cm) in 16: 9 format. The required screen brightness of 400 cd / m² is provided by LED backlighting. Dynamic contrast ratio of 70,000: 1 is achieved by special control of LED operation. The technology of manufacturing the screen of this TV model is realized with LED backlighting.It is possible to view images in high quality HD at a resolution of 1366x768 pixels in the standard graphic resolution 720p (HD Ready) .Input high-frequency or video signal can be processed in analog systems PAL, SECAM, NTSC. Graphic processing and the digital signal is generated in the standards 480i, 480p, 576i, 576p, 720p, 1080i Supported multimedia file formats: MP3, WMA, MPEG4, MKV, JPEG.
Speaker sound system power 20 W (2x10 W) is provided by two speakers. Uses NICAM stereo signal processing system and Sound Surround function.
External interface (communication with other devices) is supported by standard input and output connectors: antenna input (RF), AV x2, S-Video x2, component, VGA, HDMI x2, USB. A headphone output is provided. To connect a computer or laptop to this TV model, a VGA (D-Sub 15) connector on the TV case is used, this interface supports resolutions: 640x480, 800x600, 1024x768.
The power consumed by the TV in operating mode from the network is 110 watts.
Dimensions: without stand 778x501x41 mm.
TV weight: 11 kg.
Attention! Panel T315XW06 V.3 LED TV ROLSEN RL-32L1002U is an expensive and unreliable element.
Do not allow any impacts on the glass and pressure on the screen surface to avoid damage to the LED panel!
It is also unsafe for liquid to spill onto the screen. Sometimes one drop is enough if it drips down the glass onto the cables to make the TV unrepairable.

 Rolsen consumer electronics and technology products range from LCD/LED TV (more than 40 models with diagonal size of the screen from 14 to 55 inches), DVD-recorders and portable DVD-TV-players, mp3 Flash players, FHD Media players , e-books, sound boom boxes to air -conditioners, vacuum cleaners, microwave ovens, kitchen appliances and many other products produced under Rolsen trade mark.

 On the volume of production Rolsen Electronics is now one of the ten largest TV-producers in the world.

Rolsen Electronics produces the whole series of highly-technological products, including: LCD and kinescope TV-sets, DVD players, plasma panels and home video systems, audio and video equipment, MP3-flash players.


The significant growth in the production the company has shown in the "household appliances" category - the washing machines, microwave ovens, air-conditioners, vacuum-cleaners, irons, hair-driers.


Rolsen Electronics is one of the first foreign companies which in 1995 has opened its manufacturing plant in Russia.


In 2004 Rolsen Electronics united its production capacities with those of TV-manufacturing plant "Rubin" (Voronezh, "Videofon").


The company makes assembly of the products for such well-known brands as LG, JVC, Hitachi, Toshiba, TCL-Thomson, Funai, Daewoo.


In 2005 the new production plant on assembly of acoustic systems and audio equipment is put into operation in Fryazino. The production capacities of the new plant are 5 mlns of speakers and 1,5 mlns of audio systems per year.


Among our partners such well-known companies as:
- LG
- LG.Philips Display
- Philips Semiconductors
- Samsung
- LG Cable
- Sanyo
- ST (Semiconductors Thomson )