Wednesday 9 September 2020

LGD FHD LGP37C-12HPC EAY62788701 SMPS BOARD SCHEMATIC, CONNECTORS VOLTAGES TESTS METHOD DIAGNOSIS

LGD FHD LGP37C-12HPC EAY62788701 SMPS board schematic, connector voltages, test method

 Power Supply Unit LGD : LGP37C-12HPC  AC 100V to AC 240V Used in 37 inch LGE LCD TV  Part code : LGD EAY62788701
80A zero-peak max.

At cold start and any specified line, load, and temperature Conditions.  The power supply efficiency should be more than 80% at the 90Vac maximum load condition, but it meet more than 85% excepted Inverter parts.   

Power Factor over than 0.9 at 90 – 264Vac & max load condition.
On Condition: In a moment of Power-ON Signal activated, the current of 3.5V output should be limited within 40mA(Max) at LCD TV condition for stability.  [Do not turn “Power-ON” Signal on at the load condition of 3.5V output, more than 40mA.]

* Total regulation for each output circuit includes the results of input voltage variation, load variation, warm-up drift and temperature change.
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
[Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic capacitor and 47uF electrolytic capacitor ( connected parallel ) . ( connected parallel )]

Burn-in
More than 30 minutes at 45℃(±5℃), Normal input voltage.
AC on/off must be test 1 time after burn-in.
80% Load of specification.
Protection
* This Power Supply has above-mentioned protections.
* Short circuit protection between different output terminals is not considered.
* Trip point for over voltage indicates the operating point when the output voltage slowly increases.
* The conditions of Over Current measurement
Multi output [3.5V, 12V, 24V] is normal load state except an over current measurement.
Sound Noise Characteristics.
PSU Noise Specification
22.5 dB(a) / 20.u Pa 2.0E-5 Pa
(1/1 octave, A-weighting, to 1khz ~ 16khz Total overall)
Measure Location: Anechoic Room
Measure Condition: At a distance of 60cm mike
Full white pattern, at AC 110V/220V
The max specification
(Measure 3 points, at PSU centre and left & right on the side)
Connectors Usage and voltages

Test methods
Intermittent Operation stability Test:  The switching regulator shall ON/OFF for 20,000 time at an Interval of 10 sec at maximum load, after that electrical Characteristics shall be satisfied.
Low temperature operation:  The switching regulator is left at the operating guarantee Minimum temperature for 2 hours without applying electricity.  After that that power shall be turned on, and then the electrical Characteristics shall be satisfied.
Low temperature Storage test Leave At low temperature:  The switching regulator is left at minimum storage Temperature for 96 hours or more.  Then the switching regulator is left at a room temperature and humidity for 1 hour or more, after that electrical characteristics shall be satisfied.
Heat cycle storage test: Then the switching regulator is left at a room temperature and humidity for 1 hour or more, after that electrical characteristics shall be satisfied.
Heat shock test: Heat shock test performed under following conditions without applying electricity and then leave them at room temperature and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Condition: -45℃ (30minutes), 120℃(30minutes),
Switching time: Less than 5 minutes, 200 cycles.
Schematic Diagram

Block diagram