HORIZON FITNESS TREADMILL ENGINEERING MODE AND RUNNING BELT ADJUSTMENT

HORIZON FITNESS TREADMILL ENGINEERING MODE AND RUNNING BELT ADJUSTMENT

HORIZON FITNESS TREADMILL ENGINEERING MODE AND RUNNING BELT ADJUSTMENT 

APPLICABLE MODELS

T61, T62, T63, T64, CST 3.5, CST 4.5, DT650, DT850, 

WT950, PST 6, PST 8

Engineering Mode

Power on the treadmill and have the safety key in position on the console. Press and hold the elevation “+” and speed “-” for about 5 seconds to enter the Engineering Mode Menu. The console should beep three times and Eng0 should be displayed once in the Engineering Mode Menu.

Press and hold “Stop” to exit all engineering modes.

Eng0 – Display and Button Check
1. While in the Engineering Mode Menu, press Speed “+” or “-” until Eng0 appears in the display.
2. Press “Enter” to select Eng0.
3. Press “Start” button to verify all LED’s
Eng1– Hardware Test
1. While in the Engineering Mode Menu, press Speed “+” or “-” until Eng1 appears in the display.
2. Press “Enter” to select Eng1.
3. Press “Start” button to verify belt movement, sensor wire, and elevation function.
Eng2 - Auto Calibration
1. While in the Engineering Mode Menu, press Speed “+” or “-” until Eng2 appears in the display.
2. Press, “Enter” to select.
3. Press, “Start” to begin.
# The treadmill running belt will begin moving and will automatically begin the auto-calibration sequence to properly set and store the speed values.
# Upon successful calibration there will be four beeps and it will automatically exit Engineering Mode and will return you to the original screen.

Eng3 – Software Setup

NOTE: Using incorrect software settings will result in erratic speeds, incorrect button function, etc.

1. While in the Engineering Mode Menu, press Speed “+” or “-” until Eng3 appears in the display.
2. Press, “Enter” to select.
3. Press, “Enter” to change software version. Each time the select button is pressed, a number will change in the upper right hand corner (ex. 1-10). This number represents the number of programs for that software version. The settings are as  follows:

1-10 = T64
1-8 = T63
1-6 = T62
1-4 = T61

You can only change software version for the T61-T64 Models.

4. Press, “Start” to change the distance parameters between miles and kilometers. This number is shown in the upper left hand corner of the display. 0 represents miles and 1 represents kilometers.

Eng4 – Historical Information

NOTE: The historical information is stored in the upper control board. If the upper board is ever replaced all current information will be lost and reset to zero.

1. While in the Engineering Mode Menu, press Speed “+” or “-” until Eng4 appears in the display.
2. Press, “Enter” to select.
3. Press Speed “+” or “-” buttons to view accumulated time/distance. This includes time spent at each speed in hours as well as distance in miles. This number is shown in the upper right hand corner of the display.

Tensioning the Running Belt

If you can feel a slipping sensation when running on the treadmill, the running belt must be tightened. In most cases, the belt has stretched from use, causing the belt to slip. This is a normal and common adjustment. Make sure that the unit is turned off and not running. To eliminate this slipping, tension both the rear roller bolts with the appropriate sized Allen wrench, turning both the left and right bolt 1/4 TURN as shown below. Try the treadmill again to check for slipping. Repeat if necessary, but NEVER TURN the roller bolts more than 1/4 turn at a time.

Aligining the Running Belt

1) If the running belt moves rapidly to one side when performing the next step, press the Stop button immediately.
# Turn on the treadmill. With the treadmill speed between 6-8 mph, stand behind the treadmill and watch the movement of the running belt. As you watch the running belt, make sure that the belt runs without moving from one side to the other and that the belt is centered between the side rails.
2) If the running belt is not tracking properly, follow the procedures below:
# If the running belt tracks to the left, turn the left roller bolt clockwise 1⁄4 of a turn, keeping the belt tension in mind. Over-tightening the running belt may cause damage to the running belt and roller bearings.
# If the running belt tracks to the right, turn the right roller bolt clockwise 1⁄4 of a turn, keeping the belt tension in mind. Over-tightening the running belt may cause damage to the running belt and roller bearings.

HORIZON FITNESS TREADMILL SERVICE MODE AND RUNNING BELT ADJUSTMENT

HORIZON FITNESS TREADMILL SERVICE MODE AND RUNNING BELT ADJUSTMENT

HORIZON FITNESS TREADMILL SERVICE MODE AND RUNNING BELT ADJUSTMENT 

APPLICABLE MODELS

1.2T, 2.2T, 3.2T, 4.2T, 5.2T

Engineering Mode

Power on the treadmill and have the safety key in position on the console. Press and hold the elevation “+” and speed “-” for about 5 seconds to enter the Engineering Mode Menu. The console should beep three times and Eng0 should be displayed once in the Engineering Mode Menu

Press and hold “Stop” to exit all engineering modes.

NOTE: The 1.2T uses the “Select” button and not the “Enter” button to select the engineering mode on the screen.

Eng0 – Display and Button Check
1. While in the Engineering Mode menu, press Speed “+” or “-” until Eng0 appears in the display.
2. Press “Enter” to select Eng0.
3. Press “Start” button to verify all LED’s
Eng1– Hardware Test
1. While in the Engineering Mode menu, press Speed “+” or “-” until Eng1 appears in the display.
2. Press “Enter” to select Eng1 and “Start” to get the belt started.
3. Press “Start” button to verify belt movement, sensor wire, and elevation function.
Eng2 - Auto Calibration
1. While in the Engineering Mode Menu, press the Speed “+” or “-” until Eng2 appears in the display.
2. Press, “Enter” to select.
3. Press, “Start” to begin.
# The treadmill running belt will begin moving and will automatically begin the auto-calibration sequence to properly set and store the speed values.
# Upon successful calibration there will be four beeps and it will automatically exit Engineering Mode and will return you to the original screen.

Eng3 – Manual Calibration

NOTE: Use to manually calibrate the running belt speed if auto calibration is unsuccessful.

1. While in the Engineering Mode Menu, press the Speed “+” or “-” button until Eng3 appears in the display.
2. Press, “Enter” to select.
3. Press Speed “+” or “-” until the display shows P1
4. Press, “START” to begin.
5. Press Speed “+” or “-” until the speed is approximately 0.5 mph.
6. Press and hold “Start” for 3 – 5 seconds until the console beeps 3 times.
7. Press and hold “Stop” for 3 – 5 seconds until the console beeps 2 times.
8. Press Speed “+” until the display shows P.
9. Repeat steps 4-7 with the speed being adjusted to 2.4 mph.
10. Press Speed “+” until the display shows P3.
11. Repeat steps 4-7 with the speed being adjusted to 6.0 mph.
1. Press Speed “+” until the display shows P4.
13. Repeat steps 4-7 with the speed being adjusted to 8.4 mph.
14. Press Speed “+” until the display shows P5.
15. Repeat steps 4-7 with the speed being adjusted to 12.0 mph.
16. Press and hold “Stop” for 3 – 5 seconds to return to the Engineering Menu.

Eng4 – Roller Diameter Check

NOTE: It is important to verify proper roller values as improper values can create inaccurate speeds.

1. While in the Engineering Mode Menu, press the Speed “+” or “-” button until Eng4 appears in the display.
2. Press, “Enter” to select.
3. Press Speed “+” or “-” until proper value is reached. (Please refer to the following chart for value)
4. Press and hold “Start” for 3 – 5 seconds until the console beeps 3 times. The value has now been properly saved.

Roller Values:
Elite 1.2T = 1481
Elite .2T = 1481
Elite 3.2T = 1481
Elite 4.2T = 1952
Elite 5.2T = 1972

Eng5 – Software Change (4.2T and 5.2T Only)
1. While in the Engineering Mode Menu, press the Speed “+” or “-” button until Eng5 appears in the display.
2. Press, “Enter” to select.
3. Press “Enter” to toggle between 4.2T and 5.2T software versions.
4. Press and hold “Start” for 3 – 5 seconds until the console beeps 3 times. The value has now been properly saved.

Eng6 – Change from Miles to KM (2.2T, 4.2T, 5.2T Models Only)

NOTE: To Change the 1.T from miles to KM remove B jumper on back of upper control board.

1. While in the Engineering Mode Menu, press the Speed “+” or “-” button until Eng6 appears in the display.
2. Press, “Enter” to select
3. Press “Enter” to toggle between Miles and KM software versions (0 = Miles, 1 = KM) Press and hold “Start” for 3 – 5 seconds until the console beeps 3 times. The value has now been  properly saved.

Tensioning the Running Belt

If you can feel a slipping sensation when running on the treadmill, the running belt must be tightened. In most cases, the belt has stretched from use, causing the belt to slip. This is a normal and common adjustment. Make sure that the unit is turned off and not running. To eliminate this slipping, tension both the rear roller bolts with the appropriate sized Allen wrench, turning both the left and right bolt 1/4 TURN as shown below. Try the treadmill again to check for slipping. Repeat if necessary, but NEVER TURN the roller bolts more than 1/4 turn at a time.

Aligining the Running Belt

1) If the running belt moves rapidly to one side when performing the next step, press the Stop button immediately.
# Turn on the treadmill. With the treadmill speed between 6-8 mph, stand behind the treadmill and watch the movement of the running belt. As you watch the running belt, make sure that the belt runs without moving from one side to the other and that the belt is centered between the side rails.
2) If the running belt is not tracking properly, follow the procedures below:
# If the running belt tracks to the left, turn the left roller bolt clockwise 1⁄4 of a turn, keeping the belt tension in mind. Over-tightening the running belt may cause damage to the running belt and roller bearings.
# If the running belt tracks to the right, turn the right roller bolt clockwise 1⁄4 of a turn, keeping the belt tension in mind. Over-tightening the running belt may cause damage to the running belt and roller bearings.

HORIZON FITNESS TREADMILL FAULT DIAGNOSIS

HORIZON FITNESS TREADMILL FAULT DIAGNOSIS

 FAULT DIAGNOSIS

HORIZON FITNESS TREADMILL

Diagnosis Process

The following steps are provided as routine checkpoints when diagnosing problems on a Horizon Fitness treadmill. If followed correctly, these checkpoints should help diagnos the majority of problems that may be encountered.

1. Proper supplying power to treadmill.
# Make sure the treadmill is not on an extension cord or surge protector. Extension cords and surge protectors create energy loss, which prevents proper voltage from being supplied to the treadmill.
# Make sure the treadmill is on a dedicated circuit. Horizon Fitness recommends a 0 amp dedicated circuit, but a 15 amp dedicated circuit may be sufficient.
#Make sure that proper voltage is being supplied from the wall outlet.

Hazardous voltages will be tested in the following procedure. Exercise extreme caution when performing these procedures. Do not connect or disconnect any wiring, connectors, or other components with the power applied to the treadmill.

#Disconnect the treadmill power cord from the wall outlet. Using an AC voltmeter, verify that the proper AC voltage is present at the wall outlet. Nominal 10 volts AC may vary between approximately 105 volts AC and 135 volts AC. If the AC voltage is missing or incorrect, check the AC service or consult an electrician.

2. Proper Wiring
# Verify that all wires are secure and attached in the correct position. 
# Verify that there aren’t any pinches or cuts in any of the wires, especially the console cable connecting from the motor control board to the upper board. Replace any wires that are pinched or cut.

3. Proper Motor Function
# Verify that the treadmill is properly lubricated  and drive motor is operating at the proper amperage rating. To verify the current draw, place a clamp meter around the red motor wire. If a clamp meter is not available, an additional wire harness can be produced to measure amperage with a standard voltmeter.

# Remove the brush covers on the drive motor and inspect the brushes and the motor commutator for any uneven wear. If the surface of the motor brush is pitted, rough, has burn marks, or the commutator has a black residue on it, replace the motor brush and stone the motor commutator.
4. Proper Speed Calibration
# To ensure proper belt speed and proper calibration use engineering mode to verify that machine is running in MPH not KM (all models) and that the correct roller diameter is set

# Auto-calibrate the machine from engineering mode if the belt speed is erratic or the belt speed does not correspond to what is displayed on the console.

5. Voltage Checkpoints/Diagnostic LED’s
# Verify that the motor control board is functioning properly by referencing the Diagnostic LED’s located on the lower control board.
# Verify that proper voltage is being transferred through the console cable.

If the techniques described in the five-step diagnostic process did not resolve the problem, reference the symptoms in the table of contents and review other possible causes in the troubleshooting section.

Console Cable Voltage Chart (DC Volts)

Console Cable Voltage Check

To check the voltage of a specific function (i.e. elevation, motor control, etc), place the negative lead of your multi-meter on pin B3, B4 or B5, and place the positive lead on the desired pin. Follow the voltage chart above for the correct voltages.

Wire colors are subject to change.

Motor/AC Wire Voltage Check

Spin motor flywheel to produce voltage

AC Wire Voltage Check

Lower Board LED Diagnosis

LED 1: Transfer indicators - When the power switch is turned on, LED 1 lights up, meaning that power is supplied to the lower board. This LED should remain on while operating the drive motor and elevation motor. If the LED’s are not lit, check the AC service from the wall outlet.
LED 2 & 3: Motor indicator - The LED 3 will come on if the motor starts to run. The motor control board will begin detecting the status of the motor and if everything is OK then LED  will turn on in 1 or  seconds.
LED 4 & 5: Incline Motor Indicator - When the upper board is commanding the incline motor to move UP or DOWN, the LED’s go on. LED 4 is for the UP function, and LED 5 is for the DOWN function.

LED 1: DC Voltage Indicator - When the power switch is turned on, LED 1 dimly lights up. If the belt begins to run LED1 will remain. Power is stored in the board, do not touch.
LED 2 & 3: Motor indicator - The LED 3 will come on if the motor starts to run. The motor control board will begin detecting the status of the motor and if everything is OK then LED  will turn on in 1 or  seconds.
LED 4 & 5: Incline Motor Indicator - When the upper board is commanding the incline motor to move UP or DOWN, the LED’s go on. LED 4 is for the UP function, and LED 5 is for the DOWN function.

HORIZON - GPS AQUARIUS OYAGI POLARES GA-NV618/608 - MAP UPDATE -AUSTRALIA

AQUARIUS, OYAGI, POLARES GA-NV618, 608/618, NV618 

• Downlaod the latest version [v.4.0.123] from Horizon navigator's website.  Download the new software and necessary files from the HNI website.  It is a zipped file and contains - MoblieNavigtor.exe - 480x272_91b687f1.res - nm_lang.dll & tts_loquendo.dll
• Copy four files,and overwrite the exiting files in MoblieNavigator folder from the SD card and paste all of them.  This will overwrite the exiting files in MobleNavigator folder. [Say Yes to All].
• Once copying is done, close all windows and eject the SD card.  Load the SD card back into the unit.
• Check the 'Application' version.  Make sure to have the correct software version on the device as follows:

Power On the system.

Got 'MoblieNavigator'

Click 'Enter' and press 'Accept".

Select 'Menu > Setup > Page Dn Icon > System > System information'

Make sure "Application: v.4.0.123 is displayed.

If it still displays old version, follow the above steps 2,3,4 again