REPAIRING AND NOT THROWING AWAY

Richtige Fernseher haben Röhren!

Richtige Fernseher haben Röhren!

In Brief: On this site you will find pictures and technical information about Service Modes, Circuit Diagrams, Firmware Update procedure, Disassemble procedure, Universal remote control set-up codes, Troubleshooting and more....

If you go into the profession, you will obtain or have access to a variety of tech tips databases HERE IT IS Master Electronics Repair !.

These are an excellent investment where the saying: 'time-is-money' rules. However, to learn, you need to develop a general troubleshooting approach - a logical, methodical, method of narrowing down the problem. A tech tip database might suggest: 'Replace C536' for a particular symptom. This is good advice for a specific problem on one model. However, what you really want to understand is why C536 was the cause and how to pinpoint the culprit in general even if you don't have a service manual or schematic and your tech tip database doesn't have an entry for your sick TV or VCR.

While schematics are nice, you won't always have them or be able to justify the purchase for a one-of repair. Therefore, in many cases, some reverse engineering will be necessary. The time will be well spent since even if you don't see another instance of the same model in your entire lifetime, you will have learned something in the process that can be applied to other equipment problems.
As always, when you get stuck, checking out a tech-tips database may quickly identify your problem and solution.In that case, you can greatly simplify your troubleshooting or at least confirm a diagnosis before ordering parts.

Happy repairing!
Today, the West is headed for the abyss. For the ultimate fate of our disposable society is for that society itself to be disposed of. And this will happen sooner, rather than later.

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..............The bitterness of poor quality is remembered long after the sweetness of todays funny gadgets low price has faded from memory........ . . . . . .....
Don't forget the past, the end of the world is upon us! Pretty soon it will all turn to dust!

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All posts are presented here for informative, historical and educative purposes as applicable within fair use. NOTHING HERE IS FOR SALE !

Thursday, 28 March 2019

HOW A 2-STROKE ENGINE WORKS – PRINCIPLE AND TROUBLESHOOTING

How a 2-stroke Engine works – Principle - Troubleshooting



The 2-Stroke Internal Combustion Engine Troubleshooting

A two-stroke cycle or “two-cycle” engine produces one power stroke for every revolution of its crankshaft. Intake and compression occur during the piston’s “up” stroke; power and exhaust occur during the “down” stroke.  Six distinct processes occur during every revolution of the crankshaft, and a loss or weakness of even one of these processes will affect the other five.

Piston Ported Induction
1. Intake
As the piston moves up toward the cylinder head, a low pressure (vacuum) is created in the crankcase. As the moving piston uncovers the intake port, atmospheric pressure pushes a fresh charge of fuel-air mixture into the crankcase.  The mixture accomplishes two functions before it is moved to the combustion chamber:
■ Oil suspended in the mixture coats all internal engine parts including cylinder walls, crankshaft, and bearings.
■ The atomized fuel mixture absorbs heat as it enters the crankcase, lowering the engine’s operating temperature.
2. Compression
As the piston continues to move upward and cover the cylinder ports, the combustion chamber is sealed and compression begins.  The air-fuel mixture introduced during the previous revolution’s transfer cycle is now trapped and becomes compressed between the piston and cylinder head.


3. Ignition
As the piston approaches the top of the cylinder, the spark plug fires and ignites the fuel-air mixture. To compensate for increases in engine rpm, spark timing is advanced electronically.

4. Power (combustion)

The fuel-air mixture expands rapidly as it burns, forcing the piston down the cylinder.  Piston movement is transferred to the crankshaft through the connecting rod, rotating the crankshaft.
5. Exhaust
Expanding gasses continue to force the piston downward, exposing the exhaust port. Most of the spent combustion gasses are expelled through the exhaust port.
6. Transfer
The piston’s downward movement covers the intake port and uncovers the transfer port, while simultaneously compressing the fresh fuel-air mixture drawn into the crankcase during Step 1. As the transfer port is uncovered, the fresh mixture swirls rapidly into the cylinder.

As the fresh fuel-air mixture enters the cylinder, it also helps to push or scavenge any remaining exhaust gasses out through the exhaust port.


The burning mixture expands, forcing the piston down and compressing the fresh mixture in the crankcase. As the piston exposes the transfer port, crankcase pressure forces fresh mixture into the combustion chamber and helps push the remaining exhaust gasses through the exhaust port.
1.Intake

As the piston moves up toward the cylinder head, low pressure (vacuum) created in the crankcase allows atmospheric pressure to open the reed valve and push a fresh charge of fuel-air mixture into the crankcase.  The fuel-air mixture accomplishes two functions before it is moved to the combustion chamber:
■ Oil suspended in the mixture coats all internal engine parts including cylinder walls, crankshaft, and bearings.
■ The atomized fuel mixture absorbs heat from the crankcase, lowering the engine’s operating temperature.


2.Compression
As the piston continues to move upward and cover the cylinder ports, the combustion chamber is sealed and compression begins.  The air-fuel mixture introduced during the previous revolution’s transfer cycle is now trapped and becomes compressed between the piston and cylinder head.
3. Ignition
As the piston approaches the cylinder head, the spark plug fires and ignites the fuel-air mixture. To compensate for increases in engine rpm, spark timing is advanced electronically.

Reed Valve Induction System (reed valve open)


4. Power (combustion)
The fuel-air mixture expands rapidly as it burns, forcing the piston down the cylinder.  Piston movement is transferred to the crankshaft through the connecting rod, rotating the crankshaft.
5. Exhaust
Expanding gasses continue to force the piston downward, exposing the exhaust port. Most of the spent combustion gasses are expelled through the exhaust port.
6. Transfer
The piston’s downward movement compresses the fuel-air mixture drawn into the crankcase during Step 1, causing the reed valve to close. As the moving piston uncovers the transfer port, the fresh mixture swirls rapidly into the cylinder.  As the fresh fuel-air mixture enters the cylinder, it also helps to push or scavenge any remaining exhaust gasses out through the exhaust port.



Troubleshooting

Mechanical failure of any carburetor is far less common than problems arising from contaminated fuel, improper adjustment, or operator abuse.  Carburetor operation is directly affected by the quality of air and fuel entering the carburetor! Before troubleshooting or adjusting any carburetor, inspect fuel and air filters for cleanliness, operation, and proper installation.

1.Is the fuel tank filled with clean, fresh fuel of the proper grade and mixture?
2. Check for spark.
3. Compression at least 100 psi or above?
4. Is the air filter clean and properly installed?

5. Are the spark arrestor and muffler clean and properly installed?
6. Inspect fuel filter, and check fuel lines for leaks/deterioration. Pressure-test fuel system for leaks.
7. Inspect the impulse tube or passage for condition and operation. Pressure-test crankcase as required.


8. Inspect the tank vent. Clean or replace as required
9. Reset carburetor mixture adjustments.
10. Pressure test the carburetor for pop-off and reseat values.







What are the differences between a 2-stroke and a 4-stroke engine?

Answer Wiki


There are nearly 100+ answers to this question.
This is the Consolidation of the more salient points.
Number of strokes per power stroke.
  • 4 strokes have a total of 4, 2 of upstroke, then 2 of downstroke in a vertical engine.
  • 2 strokes only need 1 combination exhaust, intake, to have a power stroke.
Oil Mixing
Since a two stroke has no direct crankcase lubrication, it has a higher requirement for having the oil added with the fuel*.
The Four stroke engine has a separate compartment for the crankcase oil, and an oiling system to keep everything lubricated.
(*) exception, is with diesel locomotives, they have a diesel injector that self lubricates the pistons, so it can have a separate crankcase and lubrication system.
100+ Answers

 What is the difference between a 2-stroke and a 4-stroke engine?


Difference between a 2-Stroke and a 4-Stroke Engine are:
2- Stroke Engine : It has one revolution of crankshaft within one power stroke.
4-Stroke Engine: It has two revolution of crankshaft between one power strokes.
2.
2- Stroke Engine : It can generate high torque compare to 4 strokes engine.
4- Stroke Engine: It generates less torque due to 2 revolution of crankshaft between one power strokes.
3.
2-Stroke Engine : It used port to inlet and outlet of fuel.
4- Stroke Engine : It used valve to inlet and outlet.
4.
2- Stroke Engine :2 stroke engines require lighter flywheel compare to other engines because it generates more balanced force due to one revolution for one power stroke.
4-Stroke Engine : It requires heavy flywheel because it generates unbalance force due to two revolutions for one power stroke.
5.
2- Stroke Engine :The charge is partially burn and mix with the burn gases during inlet. It is due to port mechanism.
4-Stroke Engine : In four stroke engine charge is fully burn and does not mix with burn charge in ideal condition.
6.
2- Stroke Engine : Easy lubrication due to lubrication oil mix with the fuel.
4-Stroke Engine : Comparatively complicated lubrication.
7.
2- Stroke Engine : More lubricating oil requires because some oil burns with fuel.
4-Stroke Engine : Comparatively less lubricating oil requires.
8.
2-Stroke Engine : These engines give less thermal efficiency.
4-Stroke Engine : These engines give more thermal efficiency.
9.
2-Stroke Engine : It has high power to weight ratio compare to others.
4-Stroke Engine : 4 stroke engines have less power to weight ratio.
10.
2- Stroke Engine : It creates more noise.
4- Stroke Engine : It is less noisy.
11.
Two stroke engines are less efficient and generate more smoke.
Four stroke engines are more efficient and generate less smoke.
12.
2-Stroke Engine : These engines are comparatively cheaper.
4- Stroke Engine : These engines are expansive due to valve and lubrication mechanism.
13.
2-Stroke Engine : These engines are easy to manufacture.
4-Stroke Engine : These engines are comparatively hard to manufacture.
14.
2-Stroke Engine : These engines are generally lighter.
4-Stroke Engine : These engines are comparatively heavier than 2 strokes due to heavy flywheel and valve mechanism.
15.
2-Stroke Engine : These are mostly used in ships, scooters etc.
4- Stroke Engine : These engines mostly used in car, truck, and other automobiles.
16.
2- Stroke Engine : Due to poor lubrication more wear and tear occurs
4- Stroke Engine : Less wear and tear occurs.
These are the differences between 2 stroke and 4 stroke engine.

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