REPAIRING AND NOT THROWING AWAY

Richtige Fernseher haben Röhren!

Richtige Fernseher haben Röhren!

In Brief: On this site you will find pictures and technical information about Service Modes, Circuit Diagrams, Firmware Update procedure, Disassemble procedure, Universal remote control set-up codes, Troubleshooting and more....

If you go into the profession, you will obtain or have access to a variety of tech tips databases HERE IT IS Master Electronics Repair !.

These are an excellent investment where the saying: 'time-is-money' rules. However, to learn, you need to develop a general troubleshooting approach - a logical, methodical, method of narrowing down the problem. A tech tip database might suggest: 'Replace C536' for a particular symptom. This is good advice for a specific problem on one model. However, what you really want to understand is why C536 was the cause and how to pinpoint the culprit in general even if you don't have a service manual or schematic and your tech tip database doesn't have an entry for your sick TV or VCR.

While schematics are nice, you won't always have them or be able to justify the purchase for a one-of repair. Therefore, in many cases, some reverse engineering will be necessary. The time will be well spent since even if you don't see another instance of the same model in your entire lifetime, you will have learned something in the process that can be applied to other equipment problems.
As always, when you get stuck, checking out a tech-tips database may quickly identify your problem and solution.In that case, you can greatly simplify your troubleshooting or at least confirm a diagnosis before ordering parts.

Happy repairing!
Today, the West is headed for the abyss. For the ultimate fate of our disposable society is for that society itself to be disposed of. And this will happen sooner, rather than later.

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..............The bitterness of poor quality is remembered long after the sweetness of todays funny gadgets low price has faded from memory........ . . . . . .....
Don't forget the past, the end of the world is upon us! Pretty soon it will all turn to dust!

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Friday 6 March 2020

REPAIR / SERVICING TV SONY KDL-32EX600

Technical description and composition of the TV SONY KDL-32EX600, type of panel and applicable modules. The composition of the modules.
SONY LED
Model: KDL-32EX600
Chassis / Version: AZ1N_3a-0.5
Panel: V315H3-LE1 // LTY320HM02 12v
T-CON: V315H3-CE1 CM501, CM2688A, MAXIM 9669E, RT9183 // TSL_C2LV0.2
LED driver (backlight): APS-272 / CM (CH) GE3
PWM LED driver: A3809AM (24),
MOSFET LED driver: K4096, K4096
Trans LED driver: 1-445-849-11
Power Supply (PSU): APS-272 / CM GE3
PWM Power: MIP2H2 (7), CXA3809M (PFC & PWM resonant), A109F (8), 2904, LV5768
MOSFET Power: K15A500, ATP212 0C4, ATP201 0C2,
MainBoard: 1-881-019-13 - A-1738-304-C - E1767069C - BEN
IC MainBoard: TPA3110D2 (28), PS54225 (14), 393 (8), LVC541A (20), LVC245A (20), TDA19997HL / C1, PNX85433EH1
Tuner: ENGS7401D5F
Control: Remote: RM-ED036, IR: 1-881-589-11 (173162311)
Technical Specifications KDL-32EX600
SONY KDL-32EX600
General repair guidelines for TV LCD LED
Repair of the SONY KDL-32EX600 TV should begin with a fault diagnosis, which involves a careful examination of the external and internal elements of the device. It often happens that visible damage to elements or connections helps determine the direction of the troubleshooting. Electrolytic capacitors of filters with a swollen case, as well as ring cracks or a layer of coal on burned-out resistors formed in the soldered terminals of the heating elements, sometimes tell the repairman the causes of the malfunction and possible consequences.
In the case when the KDL-32EX600 does not turn on, does not respond to the remote control and buttons on the front panel, does not blink bulbs and does not show any signs of operability, the GE3 APS-272 / CM power supply module is probably faulty in this case. If it is serviceable with such manifestations, it is necessary to check the power supply stabilizer (converter) of the processor on the motherboard. It is advisable to start the troubleshooting of the power supply module by checking the state of the electrolytic capacitors of the rectifier filters and the mains fuse. Defective capacitors should be replaced. If the mains fuse is broken, it is necessary to check first of all the power semiconductor elements - rectifier diodes and transistors K15A500, ATP212 0C4, ATP201 0C2, which are often found in such a state of breakdown.
It should be borne in mind that in the practice of repair it is extremely rare that key transistors in switching power supplies (SMPS) fail for no reason that should be sought by checking other components, for example, a breakdown of the key can provoke faulty elements of the damper circuits, or dried electrolytic capacitors or dangling primary resistors BP circuits involved in the stabilization process. In this case, all semiconductor elements of the strapping of the PWM controller chip MIP2H2 (7), A3809AM (24), A109F (8) 2904, LV5768, A109I (8) 2904, which it is desirable to check by replacement, are subject to verification.
If there is no image when you turn on the SONY KDL-32EX600, or it appears for a second and disappears, but there is sound, most likely there is a malfunction in the backlight LED circuit of the V315H3-LE1 Rev.C1 LED 181127611 // LTY320HM02 12v, or in their power converter. It is necessary to check the electrolytic capacitors of the filter of the secondary rectifiers in the general power supply unit.
In most cases of lack of backlight, it becomes necessary to disassemble the panel in order to check the LEDs, connectors, loops and all contact connections. If one or several LEDs does not work in one line, therefore, they are broken and should be replaced.
It is impossible to detect a break in the LED line without disassembling the panel with a simple multimeter. The LEDs are connected in series and to open their transitions, a voltage of several tens of volts is required. Ideally, a current source is suitable for such purposes.
Repair of the BEN A1798646A motherboard must begin with the diagnosis and verification of all linear stabilizers or power converters of its microcircuits. Sometimes it may be necessary to update the software (software) - flashing FLASH or EEPROM.
Complex repair of MB (SSB) is possible only in the conditions of a service center with the necessary equipment. Checking or replacing elements TPA3110D2 (28), PS54225 (14), 393 (8), LVC541A (20), LVC245A (20), TDA19997HL / C1, PNX85433EH1 requires the necessary training and professional skills to repair modules at the component level. Problems associated with the use of BGA soldering technologies can be diagnosed by warming up.
The malfunction of the ENGS7401D5F tuner is established after checking the software and all the supply voltages at its terminals, including the varicap supply voltage (30-33V).
Remember! Attempts to self-repair by users of the SONY KDL-32EX600 TV without the appropriate qualifications and the necessary experience can lead to serious negative consequences!

Service manual / schematic diagram ------------------->   KDL-32EX600, KDL-40EX600, KDL-46EX600 Chassis AZ1-K


The appearance of MainBoard 1-881-019-13 is shown in the figure below:
1-881-019-13
1-881-019-13 can be used in TVs:
SONY KDL-32EX401 (Panel LTY320HM03), SONY KDL-32EX600 (Panel V315H3-LE1), SONY KDL-37EX402 (Panel T370HW03 V.8 181107411).
PSU Advanced
The APS-272 power module is made using the Power Factor Correction (PFC) scheme to eliminate multiple AC harmonics introduced into the power supply by the device. The PFC node is a Step-Up Converter based on a A3809AM 24pin PWM controller that evenly distributes high-frequency pulses of the charging current of the electrolytic capacitor of the rectifier filter of the mains voltage over a period of 50 Hz. The current of its charge in this case will already be determined not by its reactance (usually 10-30 ohms for the network frequency), but by the elements of the converter. As a result, a change in the amplitude of the pulses (envelope) of the consumed current of the converter will repeat the shape and phase of the input sinusoidal voltage. The availability of an increased voltage (about + 380V) in the operating mode on the capacitor of the line filter indicates the serviceability of the PFC node.
The appearance of the power supply
Main features of the device SONY KDL-32EX600:
Installed matrix (LED-panel) V315H3-LE1 or LTY320HM02 12v.
The matrix control uses the Timing Controller (T-CON) V315H3-CE1.
The LED driver APS-272 is used to power the backlight LEDs, it is controlled by the PWM controller A3809AM (24) ,. The transformer 1-445-849-11 is installed in the converter of the LED driver. As power elements of the LED driver, keys of the type K4096, K4096 are used.
The necessary supply voltages for all nodes of the SONY KDL-32EX600 TV are generated by the APS-272 power module, or its analogs using microchips MIP2H2 (7), CXA3809M (PFC & PWM resonant), A109F (8), 2904, LV5768 and power switches of the type K15A500, ATP212 0C4, ATP201 0C2,.
MainBoard - the main board (motherboard) is a module 1-881-019-13, using TPA3110D2 (28), PS54225 (14), 393 (8), LVC541A (20), LVC245A (20), TDA19997HL / C1 microcircuits , PNX85433EH1 and others.
The ENGS7401D5F tuner provides television reception and channel tuning.
Information from an alternative source:
SONY KDL-32EX600 Chassis AZ1-K
Panel Type (Matrix): V315H3-LE1 REV.C1
Motherboard:1-881-019-13, PNX85433EH1, H27U1G8F2BTR, K4T51163QG-HCE7 х2, TDA19997HL/C1, PS54225 х3, CXA3813N, D2817R, LVC245A, LVC541A, TPA3110D2, Tuner: ENGS7401D5F
T-con: V315H3-CE1, CM2688A, CM501, MAXIM9669E, 402WP (MSOP8) 24c02, 428RP (MSOP8) 24с128
PSU & Inverter: 1-881-774-13 APS-264(CH), MIP2H2, CXA3809M, LV5768M, NJM2904M х2, RSS090, ATP212 X2, K4096 X2, K15A50D
Remote control: RM-ED036,
Additional technical information about the panel:
Brand: CHIMEI INNOLUX
Model: V315H3-LE1
Type: a-Si TFT-LCD, Panel
Diagonal size: 31.5 inch
Resolution: 1920x1080, FHD
Display Mode: Super MVA, Normally Black, Transmissive
Active Area: 698.4x392.85 mm
Surface: Antiglare (Haze 11%), Hard coating (3H)
Brightness: 400 cd / m²
Contrast Ratio: 4000: 1
Display Colors: 16.7M (8-bit), CIE1931 72%
Response Time: 8.5 (G to G)
Frequency: 60Hz
Lamp Type: 2 strings WLED Without Driver
Signal Interface: LVDS (2 ch, 8-bit), 51 pins
Voltage: 12.0V