REPAIRING AND NOT THROWING AWAY

Richtige Fernseher haben Röhren!

Richtige Fernseher haben Röhren!

In Brief: On this site you will find pictures and technical information about Service Modes, Circuit Diagrams, Firmware Update procedure, Disassemble procedure, Universal remote control set-up codes, Troubleshooting and more....

If you go into the profession, you will obtain or have access to a variety of tech tips databases HERE IT IS Master Electronics Repair !.

These are an excellent investment where the saying: 'time-is-money' rules. However, to learn, you need to develop a general troubleshooting approach - a logical, methodical, method of narrowing down the problem. A tech tip database might suggest: 'Replace C536' for a particular symptom. This is good advice for a specific problem on one model. However, what you really want to understand is why C536 was the cause and how to pinpoint the culprit in general even if you don't have a service manual or schematic and your tech tip database doesn't have an entry for your sick TV or VCR.

While schematics are nice, you won't always have them or be able to justify the purchase for a one-of repair. Therefore, in many cases, some reverse engineering will be necessary. The time will be well spent since even if you don't see another instance of the same model in your entire lifetime, you will have learned something in the process that can be applied to other equipment problems.
As always, when you get stuck, checking out a tech-tips database may quickly identify your problem and solution.In that case, you can greatly simplify your troubleshooting or at least confirm a diagnosis before ordering parts.

Happy repairing!
Today, the West is headed for the abyss. For the ultimate fate of our disposable society is for that society itself to be disposed of. And this will happen sooner, rather than later.

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..............The bitterness of poor quality is remembered long after the sweetness of todays funny gadgets low price has faded from memory........ . . . . . .....
Don't forget the past, the end of the world is upon us! Pretty soon it will all turn to dust!

©2010, 2011, 2012, 2013, 2014 Frank Sharp - You do not have permission to copy photos and words from this blog, and any content may be never used it for auctions or commercial purposes, however feel free to post anything you see here with a courtesy link back, btw a link to the original post here , is mandatory.
All posts are presented here for informative, historical and educative purposes as applicable within fair use. NOTHING HERE IS FOR SALE !

Friday 8 March 2019

LG HBLG8003R - LB8000ER - LW8000ER - HBLG1003R AIR CONDITIONER DISASSEMBLING AND CIRCUIT DIAGRAM

LG HBLG8003R - LB8000ER - LW8000ER - HBLG1003R AIR CONDITIONER DISASSEMBLING AND CIRCUIT DIAGRAM

LG HBLG8003R -  LB8000ER -  LW8000ER - HBLG1003

AIR CONDITIONER DISASSEMBLING AND CIRCUIT DIAGRAM 

Disassembly
Mechanical Parts
1. FRONT GRILLE
1. Open the lnlet grille downward and remove the air filter.
2. Remove the screw which fastens the front grille

3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the removal procedure, above.

2. CABINET
1. After disassembling the FRONT GRILLE, remove the 2 screws which fasten the cabinet at both sides.
2. Remove the 2 screws which fasten the cabinet at back.
3. Pull the base pan forward.

4. Remove the cabinet.
5. Re-install the components by referring to the removal procedure, above.

Air Handling Parts
3. CONTROL BOX
1. Remove the front grille.
2. Remove the cabinet.
3. Remove the 2 screws which fasten the power cord.
4. Disconnect the grounding screw from the evaporator channel.
5. Remove the 1 screw which fasten the control box cover.
6. Remove the housing which connects PCB and motor wire in the control box.
7. Disconnect the housing which connects Plazma Air Purifier.(Optional)
8. Remove the screw at left cover of filter case and open the cover to remove inner screw. (Optional)
9. Remove the nut which fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000 ohmresistor across the capacitor terminals.
13. Raise the control box upward completely.
14. Re-install the components by referring to the removal procedure, above.
4. AIR GUIDE AND TURBO FAN

1. Remove the front grille.
2. Remove the cabinet.
3. Remove the control box.
4. Remove the 4 screws which fasten the brace.
5. Remove the brace.
6. Remove the 2 screws which fasten the air guide upper.
7. Remove the air guide upper.

8. Remove the 2 screws which fasten the evaporator.
9. Move the evaporator forward and pulling it upward slightly.
10. Pull out the hook of orifice by pushing the tabsand remove it.
11. Remove the clamp with a hand plier which secures the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws which fasten the air guide from the base pan.
14. Move the air guide backward, and pull out from the base pan.(Move the air giude lower carefully.)
15. Re-install the components by referring to the removal procedure, above.

5. FAN
1. Remove the cabinet.
2. Remove the brace
.
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan.
7. Re-install by referring to the removal procedure.

6. SHROUD
1. Remove the fan.
2. Remove the shroud.

3. Re-install the components by referring to the removal procedure, above.

Electrical Parts
1. OVERLOAD PROTECTOR
1. Remove the cabinet.
2. Remove the nut which fastens the terminal cover.
3. Remove the terminal cover.

4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the components by referring to the removal procedure, above.

2. COMPRESSOR
1. Remove the cabinet.
2. Discharge the refrigerant system using a FreonTM Recovery System.
If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
3. Remove the overload protector.
4. After purging the unit completely, unbraze the suction and discharge tubes at the compressor connections.
5. Remove the 3 nuts and the 3 washers which fasten the compressor.
6. Remove the compressor.

7. Re-install the components by referring to the removal procedure, above.

3. CAPACITOR
1. Remove the control box.
2. Open the top cover from the control box.
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the removal procedure, above.

4. POWER CORD
1. Remove the control box.
2. Open the top cover from the control box.
3. Disconnect the front panel from the control box.
 
4. Disconnect two leads from the capacitor and relay.
5. Pull out the power cord.
6. Re-install the component by referring to the above removal procedure, above.
(Use only one ground-marked hole for ground connection.)
7. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the same specification marked on the supply cord attached at the unit.)


5. MOTOR
1. Remove the cabinet.
2. Remove the turbo fan.
3. Remove the fan.
4. Remove the 4 screws which fasten the motor from the air guide.  

5. Remove the motor.
6. Re-install the components by referring to the removal procedure, above.

A brief description of the important components and their function in what is called the refrigeration system. This will help to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.

CIRCUIT DIAGRAM
CLICK ON THE IMAGES TO ZOOM IN