REPAIRING AND NOT THROWING AWAY

Richtige Fernseher haben Röhren!

Richtige Fernseher haben Röhren!

In Brief: On this site you will find pictures and technical information about Service Modes, Circuit Diagrams, Firmware Update procedure, Disassemble procedure, Universal remote control set-up codes, Troubleshooting and more....

If you go into the profession, you will obtain or have access to a variety of tech tips databases HERE IT IS Master Electronics Repair !.

These are an excellent investment where the saying: 'time-is-money' rules. However, to learn, you need to develop a general troubleshooting approach - a logical, methodical, method of narrowing down the problem. A tech tip database might suggest: 'Replace C536' for a particular symptom. This is good advice for a specific problem on one model. However, what you really want to understand is why C536 was the cause and how to pinpoint the culprit in general even if you don't have a service manual or schematic and your tech tip database doesn't have an entry for your sick TV or VCR.

While schematics are nice, you won't always have them or be able to justify the purchase for a one-of repair. Therefore, in many cases, some reverse engineering will be necessary. The time will be well spent since even if you don't see another instance of the same model in your entire lifetime, you will have learned something in the process that can be applied to other equipment problems.
As always, when you get stuck, checking out a tech-tips database may quickly identify your problem and solution.In that case, you can greatly simplify your troubleshooting or at least confirm a diagnosis before ordering parts.

Happy repairing!
Today, the West is headed for the abyss. For the ultimate fate of our disposable society is for that society itself to be disposed of. And this will happen sooner, rather than later.

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..............The bitterness of poor quality is remembered long after the sweetness of todays funny gadgets low price has faded from memory........ . . . . . .....
Don't forget the past, the end of the world is upon us! Pretty soon it will all turn to dust!

©2010, 2011, 2012, 2013, 2014 Frank Sharp - You do not have permission to copy photos and words from this blog, and any content may be never used it for auctions or commercial purposes, however feel free to post anything you see here with a courtesy link back, btw a link to the original post here , is mandatory.
All posts are presented here for informative, historical and educative purposes as applicable within fair use. NOTHING HERE IS FOR SALE !

Wednesday, 20 February 2019

SONY TVC PLASMA - PFM-500 PFM510 SERIES - FLAT PANEL MONITOR - SERVICE AND ADJUSTMENTS FULL GUIDE


SONY TVC PLASMA - PFM-500 PFM510 SERIES - FLAT PANEL MONITOR - SERVICE AND ADJUSTMENTS 


SONY  PFM-500A3WE _ PFM-500A3WG _ PFM-500A3WU _ PFM-510A2WE _ PFM-510A2WG _ PFM-510A2WU [TVC-PLASMA]
BKM-500 > Input Adapter.
MB-514 > Mounting bracket.
RM-921 > Remote commander.
ELECTRICAL ADJUSTMENTS USING THE SERVICE MODE
The electrical adjustments can be performed using the remote commander [RM-921] supplied with  PFM-500A3W | 510A2W.  The remote commander has the service mode.  Select the Service Mode to perform the electrical adjustments.
SERVICE MENU
When enter the Service Mode, the mode menu appears as shown below.  The mode menu contains the three Menus of Main Menu, Service Menu and manual Menu.  Select the 'Service Menu' to perform the electrical adjustments.
---------------------------------------
        MODE SELECT
 MAIN MENU 
SERVICE MENU
MANUAL MENU
---------------------------------------
MAIN MENU >>  This is the user menu.  Use the Main menu when user adjustment items such as operation checks upon completion of adjustments, are going to be made.
SERVICE MENU >> This is Menu that is used for electrical adjustments.
MANUAL MENU >> This Menu is used in production Factory.  Do not make any attepts  to use this Menu, and do not make any operations using this menu.  
Service Menu Option have:

  1. EEPROM RESET  >> Initialization of EEPROM.
  2. WHITE BALANCE >> Gain adjustment of digital gamma circuit.
  3. ADC CALIBRATION >> Calibration of Analogue to Digital [A/D] converter.
  4. VIDEO PROCESSOR >> Level adjustment of video processor circuit.
  5. SPECIAL FUNCTION >> Setting the special functions.
  6. PRESET EDIT >> Editing the preset signals.
  7. MAINTENANCE >> Setting the data that are unique to the particular machine.
  8. STATUS/TEST >> Internal status and function test.
TO ENTER SERVICE MODE
  • Set the TV to "Standby" mode. [Turn the power On by its Main Power switch, and press the 'Power' button on the remote control once to make it Standby Mode]
  • Press [Display => 5 => Volume(+) => Power] buttons on the remote control.
To Exit Service Mode
  1. Turn OFF the Main Power and back ON to enter the Standby state (or)
  2. Turn OFF the Main Power to EXIT the service mode.
SERVICE MENU STRUCTURE
  • The entire area or the respective areas  of the EEPROM can be separately initialized.
Select the desired area of EEPROM to be initialized using the following menu.
-------------------------------------------------
EEPROM RESET
WHOLE AREA
COMMON
COLOR TEMP
PROG.RESET
FIXED PRESET
LAST MEMORY
USER MEMORY
FACTORY
-------------------------------------------------
To initialize the desired area, select the desired item from the EEPROM RESET menu.  Change the selected item from CANCEL to EXECUTE.  Then press 'Enter'.

  • WHOLE AREA >>> The entire area of EEPROM is initialized.  Initializing the entire area of EEPROM ha the same result as all menu items of COMMON, COLOR TEMP, PROG.PRESET, FIXED PRESET, LAST MEMORY and FACTORY are executed. 
  • COMMON >>> Only common area of the EEPROM is initialized.  When the common area is reinitialized the data that is unique to the particular machine and common data [CONFIG MENU, REMOTE MENU] are initialized
  • COLOR TEMP:  Only 'COLOR TEMP' area of EEPROM  is initialized.  When the 'color temp' area is initialized the color temperature data in High, Low and the user setup data from 1 to 6 are initialized to 255.  The users names are also initialized to 1 to 6.
  • PROG.PRESET:  Only the PROG.PRESET are of the EEPROM  is initialized.  The preset area, for 20 types, that is reserved as space is initialized.
  • FIXED PRESET:  Only Fixed Preset area of the EEPROM is initialized.  The basic preset area is initialized to the built in standard value that is stored in the system controller.
  • LAST MEMORY:  Only the Last Memory area of the EEPROM is initialized, only the last memory data of every signal that is adjusted bu user is initialized. 
  • USER MEMORY:  Only User Memory area of the EEPROM is initialized.  All of the 20 types of adjustment data that is saved by the memory function of the user menu are initialized to empty.
  • FACTORY:  Only factory area of the EEPROM is initialized.  When Factory area is initialized, all areas of the memory, except the areas that are listed below are initialized.  
  • Items that are not initialized by 'Factory Reset' function.
  1. EEPROM ID CODE
  2. INDEX NUMBER
  3. MODEL NAME.
  4. SERIAL NUMBER.
  5. AUDIO DIGITAL
  6. DIGITAL TYPE.
  7. YUV2 TYPE.
  8. AUTO PLL SETUP.
  9. AUTO PLL PIXEL.
  10. H/V SHIFT.
  11. VIDEO SHARP SW.
  12. AUTO FT CANCEL.
  13. WATCH ERROR.
  14. Y GAIN.
  15. R-Y GAIN.
  16. B-Y GAIN.
  17. R CUTOFF.
  18. B CUTOFF.
  19. ADC R GAIN.
  20. ADC G GAIN.
  21. ADC B GAIN.
  22. ADC R OFFSET.
  23. ADC G OFFSET.
  24. ADC B OFFSET.
MAIN MENU STRUCTURE
==========================
WHITE BALANCE

WINDOW = OFF
COLOR TEMP = HIGH
RED GAIN = 255
GREEN GAIN = 255
BLUE GAIN = 255
==========================
  • WINDOW:  The PFM-500A3W/510A2W has the built in window signal  for white balance adjustment.  There are two sizes that are the large and small windows.  Select the optimum size window for white balance adjustment.  OFF > Window does not appear.  TYPE-1 > Small window.  TYPE-2 > Large window.  [When the white balance is going to be adjusted using an external signal perform the A/D converter calibration before starting the white balance adjustment.
  • COLOR TEMP:  To adjust the white balance, firstly select the desired color temperature from High, Low, 1,2,3,4,5 or 6 on the color temp sub-menu.  Color temperature of items 1 to 6 are the same as those of the user menu.
  • RED GAIN:  Adjust the Red Gain of the selected color temperature.  Range is from '010 to 255'
  • GREEN GAIN:  Adjust the Green Gain of the selected color temperature.  The range of adjustment is from '010 to 255'
  • BLUE GAIN:  Adjust the Red Blue of the selected color temperature.  The range of adjustment is from '010 to 255'.
ADC CALIBRATION MENU STRUCTURE.

Calibrate A/D converter IC 200 until non-uniformity between the R, G and B channels of the A/D converter is removed.
================================
ADC CALIBRATION

AUTO = OFF
CAL MODE = 128
RED GAIN = 128
GREEN GAIN = 128
BLUE GAIN = 128
RED BIAS = 128
GREEN BIAS = 128
BLUE BIAS = 128
R: ------- G: ------- B: ---------
================================
  • AUTO:  A/D converter is automatically calibrated.  When sufficient adjustment accuracy cannot be obtained by the automatic calibration, perform basically the manual calibration using the following ADC CALIBRATION  menu items.
  • CAL MODE:  A/D converter has the calibration mode as is operating mode as follows:
  • A/D converter has R,G,B gain adjustments, and R,G,B bias adjustments.  The Gain adjustment of the converter are used for 'Contrast' adjustment to the machine.  The R,G,B Bias adjustments of the converter are used for the 'Brightness' adjustment of the machine.  [CAL MODE OFF] > Standard display state.  The R,G,B  bias values are controlled by Contrast/Brightness data of the user menu.  The R,G,B gain values and R,G,B bias values of the menu cannot be adjusted dependably     
  • CAL MODE OFF: Calibration mode > The R,G,B gain values and the R,G,B bias values of this menu can be adjusted independently.  The R,G,B data that appears in the most bottom par of the menu in cyan, change from the indication "=====" to indication of any digital output data of the A/D converter. 
  • RED-GAIN | GREEN GAIN | BLUE GAIN > The respective R,G,B gain values can be adjusted independently.  The range of the adjustment is form '000 to 255'.
  • RED BIAS | GREEN BIAS | BLUE BIAS > The respective R,G,B bias can be adjusted independently.  The range of adjustment is from '000 to 255'.
VIDEO PROCESSOR
The following items for the video processor can be adjusted using this menu.  However, all the items of the video processor have the default values on which normal operations are performed.  There fore the video processor normally needs no adjustments.
===================================
VIDEO PROCESSOR
Y GAIN > 111
R-Y GAIN > 082
B-Y GAIN > 128
RED CUTOFF > 143
BLUE CUTOFF > 100
====================================
SPECIAL FUNCTION
Various special functions are listed in a 'Special Function' menu can be independlely set as required.
-----------------------------------------------------------------
SPECIAL FUNCTION
AUTO DIGITAL
DIGITAL TYPE
RGB2 TYPE
AUTO PLL SETUP
AUTO PLL PIXEL
H/V SHIFT
VIDEO SHARP SWITCH
AUTO FT CANCEL
----------------------------------------------------------------
AUDIO DIGITAL > Sets enable/disable of automatic switching of the 'digital In' terminal.
The PFM-500A3W/510A2W is equipped with the 'Digital In' terminal using the LDVS.  The automatic switching of the 'Digital In' can be enabled/disabled as follows by the setup of the 'Auto Digital' item of this menu.

  • ON > When the 'Auto Digital' is set to ON, connect pin A20 to Gnd to switch the 'Digital In' terminal to the digital input.  Disconnect pin A20 open to switch the 'Digital In' terminal to the input state before the terminal is switched to 'digital'.
  • OFF > When  the 'Auto Digital' is set to ON, the automatic switching of the 'Digital In' terminal is disabled.  Set the 'Auto Digital' item to the 'ON' position normally.
 
DIGITAL TYPE > Selects either RGB signal or YUV signal  as the input signal to the 'digital in' terminal.

  • RGB: The RGB signal is selected as input signal to the 'Digital In' terminal.
  • YOV:  The YUV signal is selected as the input to the 'digital input' terminal.
  • Set the digital type item to the 'RGB' position normally.
RGB 2 TYPE > Selects ether RGB signal or the YUV signal as the input signal to 'RGB 2' terminal.
  • RGB:  The RGB signal is selected as the input signal to RGB2 terminal.
  • YUV :  The YUV signal is selected as the input signal to RGB2 terminal.
  • Set the RGB2 item to the RGB position normally.
AUTO PLL SETUP > Sets enable/disable of automatic execution of the 'Pixel Adjust' function.  ON:  When 'ON' the 'Pixel Adjust' is automatically executed when the main power is turned on or when input signal is switched.  Be noted that above 10 seconds are required to output the video signal after switching the input signal when this function is kept "ON" position.
  • OFF:  The automatic pixel adjust is executed only when 'Auto' item of the user manu 'Pixel Adjust' is activated.  This function becomes valied only when the signal that enables the 'Pixel Adjust' is inputted into the PFM500A3W/510A2W. [Set the 'Auto Pll Setup' to the 'OFF' position normally.
AUTO PLL PIXEL > Selects the functions that are automatically adjusted when 'Pixel adjust' is executed.  
  • ON:  Both the 'Total H Pixel' and 'Dot Phase' are automatically adjusted.
  • OFF:  Only 'Dot Phase' is automatically adjusted.  
  • In the case PFM500A3W/510A2W used under the environment where the input signal contains much noise, there are cases that the 'Pixel Adjust' mis-operations.  Therefore, set the 'Auto Pixel' to the 'OFF' position.  In such case, the 'Total H Pixel' can be adjusted only manually.  This function becomes valid only when the signal that leanness the 'Pixel Adjust' is inputted to the PFM-500A3W/510A2W.  [Set the 'Auto Pixel' item to 'ON' position normally]
H/V SHIFT > Selects the method to control the horizontal and vertical picture shift.
  • EDGE:  When 'Edge' is selected, a picture is shifted by changing the starting position when reading data into memory.  Using this function the entire area including blanking of all pictures can be displayed by shifting.  The variable range of shifting is '1' horizontal and vertical period respectively.
  • CAPT:  When 'Capt' is selected, the picture that have already written into memory is shifted by a scan converter.  Using this function a picture can be shifted as much as (+/- 50%) of a picture.  When the picture is partially lacked at an end of a picture, the lacked portion of the picture cannot be displayed.
  • Set the 'H/V Shift' item to 'EDGE' position normally.
VIDEO SHARP SW >  Sets analogue aperture On/OFF.  The methods are used for the aperture correction of the video signals  [NTSC/PAL/SECAM/NTSC4.43/PAL-60 & YUV signals having horizontal frequency of 15kHz].  These two methods are the scaling filter and the analogue aperture of the scan converter.
  • ON:  Both the scaling filter and analogue aperture of the screen converter is used for aperture correction.
  • OFF:  Only scaling of the screen converter is used for aperture correction.  [This function becomes valid only when the signal [NTSC/PAL/SECAM/NTSC4.43/PAL60 & YUV  signals having horizontal frequency of 15KHz] is inputted to the PFM-500A3W/510A2W
  • Set the 'Video Sharp SW' item to 'ON' position normally.
AUTO FT CHANNEL > Sets the Field Tearing [FT] cancel circuit ON/OFF.  The PFM-500A3W/510A2W has the FT prevention circuit caused by over-run of memory while it is displaying the moving picture.  However there can be cases that noise appears on the screen when FT prevention is being executed. 

  • ON:  Th FT is cancelled in every picture size and every shift conditions as long as the TV is receiving the moving picture.  When this item is set to "ON", noise may appear only once after the size/shift is adjusted.  Noise does not last long but appears only once when the size/shift adjustment is complete.
  • OFF:  The FT cancel circuit is disabled.  When 'OFF' is selected there can be a case that  the field tearing appears on the screen depending on the adjustment conditions of the picture  size/shift.  However, noise due the operation of the processing circuit does not occur.
  • Set the 'Auto FT Cancel' item to 'ON' position normally