How to Replace the case of Apple Mac Mini
Apple Mac Mini: CASE REPLACEMENT PROCEDURE
Place
your thumbs in the depressions cut into the bottom cover.
Rotate the bottom cover counter-clockwise until the white dot painted on the bottom cover is aligned with the ring inscribed on the outer case.
Rotate the bottom cover counter-clockwise until the white dot painted on the bottom cover is aligned with the ring inscribed on the outer case.
Tilt
the mini enough to allow the bottom cover to fall away from the outer case.
Remove
the bottom cover and set it aside.
Remove
the two 11.3 mm T6 Torx screws securing the fan to the logic board near the
antenna plate.
Lift
the ear of the fan nearest the RAM up off the standoff secured to the outer
case.
Lift
the fan out of the mini for enough clearance to access its connector. Carefully
pull the fan cables upward to lift the fan connector up out of its socket on
the logic board. Remove the fan.
Remove
the single 3.5 mm T6 Torx screw securing the cowling to the heat sink.
Lift
the cowling from the end nearest the antenna plate.
Rotate the cowling away from the outer case and remove it from the mini.
Rotate the cowling away from the outer case and remove it from the mini.
Remove
the following screws securing the antenna plate to the mini:
Two
6.6 mm T8 Torx screws
Two 5.0 mm T8 Torx or 2.0 mm
Hex screws (either will work)
Two 5.0 mm T8 Torx or 2.0 mm
Hex screws (either will work)
Slightly
lift the antenna plate from the end closest to the RAM.
Carefully
pull the antenna plate straight away from the circular rim of the outer case.
Do not remove the antenna plate yet. It is still attached to the AirPort/ Bluetooth board.
Do not remove the antenna plate yet. It is still attached to the AirPort/ Bluetooth board.
Use
the tip of a spudger to carefully pry the antenna connector up off the
AirPort/Bluetooth board.
Remove
the antenna plate from the mini.
Remove
the following three screws: One 5.0 mm T8 Torx or 2.0 mm Hex screw (either will
work)
One
16.2 mm T6 Torx screw
One
26 mm T6 Torx standoff
Carefully
pull the wires for both hard drive thermal sensors upward to lift their
connectors up and out of the sockets on the logic board.
Use
the flat end of a spudger to pry both the hard drive and optical drive
connectors up out of their sockets on the logic board.
To
disconnect the optical drive thermal sensor, pinch its cables between your
thumb and a spudger and pry the spudger upward to lift the connector up and out
of its socket on the logic board.
Use
the tip of a spudger to lift the IR sensor connector up and out of its socket
on the logic board.
To
remove the logic board, two cylindrical rods must be inserted into the holes
highlighted in red. Inserting instruments into any logic board holes other than
the ones highlighted in red may destroy the logic board.
Insert
a Mac Mini Logic Board Removal Tool into the two holes highlighted in red. Be
sure it makes contact with the outer case below the logic board before
proceeding.
If you don't have a Logic Board Removal Tool handy, you can use two tools having a maximum diameter of 2.5 mm instead. Just insert one into each of the highlighted holes.
Carefully pull the tool toward the I/O board. The logic board and I/O board assembly should slightly slide out of the outer case.
Cease prying when the I/O board is visibly separated from the outer case. Remove the Mac Mini Logic Board Removal tool.
If you don't have a Logic Board Removal Tool handy, you can use two tools having a maximum diameter of 2.5 mm instead. Just insert one into each of the highlighted holes.
Carefully pull the tool toward the I/O board. The logic board and I/O board assembly should slightly slide out of the outer case.
Cease prying when the I/O board is visibly separated from the outer case. Remove the Mac Mini Logic Board Removal tool.
Simultaneously
push the two plastic clips on the far left and right sides of the I/O board
toward the middle of the I/O board and pull the I/O board away from the outer
case.
Pull
the I/O board/logic board assembly out of the outer case enough to access the
power connector.
Use a pair of tweezers to disconnect the power cable from the logic board.
Pull the power cable connector toward the optical drive opening.
Use a pair of tweezers to disconnect the power cable from the logic board.
Pull the power cable connector toward the optical drive opening.
Carefully
slide the logic board assembly out of the mini, minding any cables that may get
caught.
Remove
the 7.9 mm T6 Torx screw securing the power supply and optical drive to the
outer case.
Pull
the silver metal AC-In socket retainer away from the side of the outer case and
remove it from the mini.
Rotate
the AC-In connector 90 degrees counter-clockwise.
Slide
the power supply out of the mini, minding any cables that may get caught.
Remove
the hard drive from the mini, minding any cables that may get caught.
Remove
the 7.9 mm T6 Torx screw securing the optical drive to the outer case.
Slide
the optical drive out of the outer case, minding any cables that may get
caught.